FabDigitFabDigit

Electrical Porcelain vs Mullite

Ceramic · grade comparison

Electrical Porcelain and Mullite are both ceramic grades. Mullite is the stronger of the two: tensile strength 80 MPa (11.6 ksi) against 30 MPa (4.35 ksi) for Electrical Porcelain, about 167% more. Mullite is harder — 1,100 HV against 620 HV for Electrical Porcelain — which matters for wear surfaces and threads. Electrical Porcelain is lighter (2.35 g/cm³ vs 2.9 g/cm³ for Mullite) and Mullite is stiffer (150 GPa vs 70 GPa). On the shop floor, Electrical Porcelain sits in a lower cost tier (standard, $$) than Mullite (premium, $$$).

Electrical PorcelainChoose it when weight is the constraint, or when cost is the deciding factor.

MulliteChoose it when strength drives the design, or when surface hardness matters.

Electrical Porcelain vs Mullite: properties

Electrical PorcelainMullite

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
150 GPa21.8 Msi

Shear Modulus

28 GPa4.1 Msi
60 GPa8.7 Msi

Bulk Modulus

45 GPa6.5 Msi
145 GPa21 Msi

Poisson's Ratio

0.24
0.25

Tensile Strength (Ultimate)

30 MPa4.4 ksi
80 MPa11.6 ksi

Compressive Strength

450 MPa65.3 ksi
700 MPa102 ksi

Flexural Strength

55 MPa8 ksi
170 MPa24.7 ksi

Fracture Toughness (K_IC)

1.2 MPa·√m1.1 ksi·√in
2.2 MPa·√m2 ksi·√in

Hardness, Vickers

620 HV
1,100 HV

Hardness, Knoop

600 HK
1,000 HK

Hardness, Mohs

6.5
7.5

Shear Strength

—
115 MPa16.7 ksi

Same in both: Elongation at Break 0%

Physical

Density and transition temperatures.

Density

2.35 g/cm³0.08 lb/in³
2.9 g/cm³0.1 lb/in³

Melting Point (Solidus)

1,550°C2,822 °F
1,840°C3,344 °F

Porosity

0.2%
1%

Refractive Index

—
1.64

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

1.2 W/m·K0.69 BTU/hr·ft·°F
5 W/m·K2.9 BTU/hr·ft·°F

Specific Heat Capacity

850 J/kg·K0.2 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

5.5 µm/m·K3.1 µin/in·°F
4.5 µm/m·K2.5 µin/in·°F

Max Service Temperature (continuous)

1,000°C1,832 °F
1,550°C2,822 °F

Min Service Temperature

-60°C-76 °F
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

20 kV/mm508 V/mil
12 kV/mm305 V/mil

Dissipation Factor (1 MHz)

0.015
0.003

Volume Resistivity

1×10¹³ Ω·cm
1×10¹⁴ Ω·cm

Same in both: Dielectric Constant (1 MHz) 6.5

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
5 / 100

Polishability

70 / 100
60 / 100

Sintering / Firing Temperature

1,260°C2,300 °F
1,650°C3,002 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

20 MJ/kg8,598 BTU/lb
45 MJ/kg19,347 BTU/lb

Embodied Carbon (primary production)

1.5 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
90 L/kg10.8 gal/lb

Typical Recycled Content

8%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

13 kN·m/kg
28 kN·m/kg

Specific Stiffness (E / density)

29.8 MN·m/kg
51.7 MN·m/kg

Thermal Diffusivity

0.6 mm²/s
2 mm²/s

Thermal Shock Resistance Index

0
1

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityElectrical PorcelainMullite
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Electrical Porcelain vs Mullite — frequently asked

Is Mullite stronger than Electrical Porcelain?

Yes. Mullite has a typical tensile strength of 80 MPa (11.6 ksi) against 30 MPa (4.35 ksi) for Electrical Porcelain — about 167% more.

Which is cheaper, Electrical Porcelain or Mullite?

Electrical Porcelain is the lower-cost material: it sits in the standard tier ($$) while Mullite is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Electrical Porcelain over Mullite?

Pick Electrical Porcelain when weight is the constraint, or when cost is the deciding factor. Pick Mullite when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Electrical Porcelain and Mullite side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.