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Tungsten Alloy W70Cu30-PS

Heat-treated state

also CuW70

PS = mixed-powder press & liquid-phase sintered

Lower-cost route for simple contact shapes; slightly lower density and conductivity because of residual closed porosity.

High cost $$$$

Values for the PS condition

Other W70Cu30 tempers and conditions

W70Cu30 is listed in 3 conditions; see the grade overview at W70Cu30.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
PSThis page
Mixed-powder press & liquid-phase sintered
Lower-cost route for simple contact shapes; slightly lower density and conductivity because of residual closed porosity.4005503175 HB38 % IACS
INFDefault
Copper-infiltrated
Standard commercial condition for EDM electrodes, switchgear contacts and heat spreaders — highest density and conductivity for a given W content.—6205185 HB42 % IACS
HIP/vacuum-degassed high-density electronic grade
Choose for microwave packages, vacuum interrupters and hermetic heat sinks where closed porosity, outgassing and plating quality matter.—6606190 HB45 % IACS

What is W70Cu30-PS?

W70Cu30-PS is W70Cu30 heat treated to PS — lower-cost route for simple contact shapes; slightly lower density and conductivity because of residual closed porosity. W70Cu30-PS has a yield strength of 400 MPa (58 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 100% of tungsten alloy grades. Elongation at break is 3% and the elastic modulus is 215 GPa (31.2 Msi). W70Cu30-PS has a density of 13.6 g/cm³ (0.491 lb/in³), lighter than 100% of tungsten alloy grades. It melts at 1,083°C (1,981 °F). INF is the default condition FabDigit quotes; PS is available on request or by drawing note.

Advantages

  • Lightweight — 13.6 g/cm³ (0.491 lb/in³), better than 100% of tungsten alloy grades
  • High electrical conductivity — 38 % IACS, better than 100% of tungsten alloy grades
  • Conducts heat well — 180 W/m·K (104 BTU/hr·ft·°F), better than 95% of tungsten alloy grades
  • Easy to machine — 32/100, better than 90% of tungsten alloy grades
  • Low embodied carbon — 19 kg CO₂/kg, better than 90% of tungsten alloy grades

Limitations

  • Low strength — 400 MPa (58 ksi), worse than 100% of tungsten alloy grades
  • Low stiffness — 215 GPa (31.2 Msi), worse than 100% of tungsten alloy grades
  • Needs corrosion protection — 45/100, worse than 86% of tungsten alloy grades

W70Cu30-PS properties

Typical room-temperature values for W70Cu30-PS; 22 are specific to this condition. Other listed values are W70Cu30 reference data and may not represent this condition. Bars are the position among tungsten alloy grades.

Physical2

W70Cu30-PS has a density of 13.6 g/cm³ (0.491 lb/in³), lighter than 100% of tungsten alloy grades. It melts at 1,083°C (1,981 °F).

Density13.6 g/cm³0.49 lb/in³
Melting Point (Solidus)1,083°C1,981 °F

Mechanical13

W70Cu30-PS has a yield strength of 400 MPa (58 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 100% of tungsten alloy grades. Elongation at break is 3% and the elastic modulus is 215 GPa (31.2 Msi).

Elastic (Young's) Modulus215 GPa31.2 Msi
Shear Modulus90 GPa13.1 Msi
Bulk Modulus195 GPa28.3 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)550 MPa79.8 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break3%
Compressive Strength880 MPa128 ksi
Shear Strength340 MPa49.3 ksi
Fracture Toughness (K_IC)15 MPa·√m13.7 ksi·√in
Hardness, Brinell175 HB
Hardness, Rockwell B90 HRB
Hardness, Vickers185 HV

Thermal5

W70Cu30-PS is rated for continuous service to 600°C (1,112 °F). It conducts heat at 180 W/m·K (104 BTU/hr·ft·°F), better than 95% of tungsten alloy grades. Thermal expansion is 9.4 µm/m·K (5.22 µin/in·°F).

Thermal Conductivity180 W/m·K104 BTU/hr·ft·°F
Specific Heat Capacity205 J/kg·K0.05 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)9.4 µm/m·K5.2 µin/in·°F
Max Service Temperature (continuous)600°C1,112 °F
Min Service Temperature-196°C-321 °F

Electrical3

W70Cu30-PS conducts electricity at 38 % IACS, better than 100% of tungsten alloy grades.

Electrical Conductivity38 % IACS
Electrical Resistivity4.5×10⁻⁸ Ω·m1.77 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 86% of tungsten alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryStable in dry air, neutral water and most organics; the copper phase is attacked by ammonia/amines, oxidizing acids (HNO3), sulphur compounds and moist chlorides, while the tungsten skeleton dissolves in hot alkaline oxidizers (NaOH+H2O2) and HF/HNO3 mixtures — selective leaching of Cu can leave a porous W surface.

Sustainability4

Producing a kilogram of W70Cu30-PS takes about 300 MJ of energy and emits 19 kg of CO₂ — less than 88% of tungsten alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)300 MJ/kg128,977 BTU/lb
Embodied Carbon (primary production)19 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content25%

Manufacturability7

W70Cu30-PS's machinability is poor (32/100, better than 90% of tungsten alloy grades); weldability poor (15/100); formability not recommended (5/100).

MachinabilityPoor32/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityPoor15/100
Formability (cold)Not recommended5/100
Brazeability / SolderabilityExcellent85/100
PolishabilityGood65/100
Anodizing Responsen/a — not an anodizable alloy; use Ni or Ag electroplating for solderability and oxidation protection

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with W70Cu30-PS

Is W70Cu30 easy to machine?

Turn/mill with sharp micrograin-carbide or CBN tooling, light feeds, flood coolant and rigid setups; wire- and sinker-EDM, surface grinding and lapping are the preferred finishing routes.

Can W70Cu30 be welded?

Not fusion weldable — join by silver brazing (BAg-series) or Cu/Ag interlayer diffusion bonding to copper shanks and steel holders; keep braze cycles below ~900 °C to avoid copper sweat-out.

Can W70Cu30 be formed, bent or molded?

No cold or hot forming; net shape comes from powder pressing/infiltration plus machining, with sintered blanks in plate, rod, bar and custom preform forms.

What surface finishes work on W70Cu30?

Electroless/electrolytic Ni (2–5 µm) followed by Au or Ag plating for solderability and oxidation resistance; degas and bake before plating to avoid blistering from residual porosity.

W70Cu30 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Wtungsten skeleton, 68–72 wt% typical trade tolerance ±2 %68 – 7270
Nioptional sintering activator in press-sintered variants only0 – 0.5—
Other impurities (Fe, Mo, C, O)total, per GB/T 8320 / producer specs≤ 0.5—
Cuinfiltrant / matrix≥ 28 (balance)—

W70Cu30-PS — frequently asked

What is W70Cu30-PS used for?

W70Cu30-PS is typically used for EDM electrodes, high-voltage switch contacts, heat sinks and resistance welding electrodes. In short: best-conducting W-Cu grade; workhorse EDM electrode; balanced erosion and conductivity.

What is the yield strength of W70Cu30-PS?

W70Cu30-PS has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 100% of tungsten alloy grades. Strength varies by condition: see the 3 listed tempers.

Is W70Cu30-PS easy to machine?

Not especially — machinability is rated poor (32/100, better than 90% of tungsten alloy grades). Turn/mill with sharp micrograin-carbide or CBN tooling, light feeds, flood coolant and rigid setups; wire- and sinker-EDM, surface grinding and lapping are the preferred finishing routes.

Can W70Cu30-PS be welded?

Not readily — weldability is rated poor (15/100). Not fusion weldable — join by silver brazing (BAg-series) or Cu/Ag interlayer diffusion bonding to copper shanks and steel holders; keep braze cycles below ~900 °C to avoid copper sweat-out.

What surface finishes work on W70Cu30-PS?

Electroless/electrolytic Ni (2–5 µm) followed by Au or Ag plating for solderability and oxidation resistance; degas and bake before plating to avoid blistering from residual porosity.

Can W70Cu30-PS be formed, bent or molded?

No cold or hot forming; net shape comes from powder pressing/infiltration plus machining, with sintered blanks in plate, rod, bar and custom preform forms.

What is the maximum service temperature of W70Cu30-PS?

W70Cu30-PS is rated for continuous use to about 600°C (1,112 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between W70Cu30-INF and W70Cu30-PS?

INF is the default condition — standard commercial condition for EDM electrodes, switchgear contacts and heat spreaders — highest density and conductivity for a given W content. PS: lower-cost route for simple contact shapes; slightly lower density and conductivity because of residual closed porosity. Yield strength is 400 MPa in INF versus 400 MPa in PS.

Sources

  1. ASTM B702 Standard Specification for Copper-Tungsten Electrical Contact Material — ASTM (2017)
  2. ASM Handbook Vol. 7: Powder Metallurgy (infiltrated W-Cu composites) — ASM International (2015)
  3. ASM Handbook Vol. 2: Properties and Selection — Refractory Metals and Alloys — ASM International (1990)
  4. Tungsten-copper WCu70/30 material data — Plansee / Mi-Tech Tungsten Metals (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.