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Tungsten Alloy Class 3 Tungsten-SR (Stress relieved)

Heat-treated state · default condition

ASTM B760 Class 3

The standard stocked condition: 0.5–6.4 mm ground TIG electrodes and instrument rod, worked fibre structure retained by a low-temperature stress relief.

High cost $$$$

Values for the SR condition

Other Class 3 Tungsten tempers and conditions

Class 3 Tungsten is listed in 5 conditions; see the grade overview at Class 3 Tungsten.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Sintered
Pick for large-section blanks, crucibles and stock destined for further hot working; brittle and only 92–97 % dense.250300030 HRC26 % IACS
Recrystallized / annealed
The condition reached in service near the arc tip or after high-temperature annealing: lowest strength, essentially zero RT ductility, but best dimensional stability at temperature.4005000.536 HRC31 % IACS
Swaged / hot-worked rod
Pick for larger-diameter rod and electrode blanks where full density and moderate strength are enough before finish drawing.700900243 HRC29 % IACS
Sheet / plate, rolled and stress-relieved
Pick for X-ray targets, shielding, heat shields and sputter targets supplied per ASTM B760 flat product.700850343 HRC29 % IACS
SRDefaultThis page
Stress relieved
The standard stocked condition: 0.5–6.4 mm ground TIG electrodes and instrument rod, worked fibre structure retained by a low-temperature stress relief.9001,100246 HRC150 W/m·K

What is Class 3 Tungsten-SR?

Class 3 Tungsten-SR is Class 3 Tungsten heat treated to SR — the standard stocked condition: 0.5–6.4 mm ground TIG electrodes and instrument rod, worked fibre structure retained by a low-temperature stress relief. Class 3 Tungsten-SR has a yield strength of 900 MPa (131 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 69% of tungsten alloy grades. Elongation at break is 2% and the elastic modulus is 400 GPa (58 Msi). Class 3 Tungsten-SR has a density of 19 g/cm³ (0.686 lb/in³), lighter than 57% of tungsten alloy grades. It melts at 3,410°C (6,170 °F).

Advantages

  • Good corrosion resistance — 70/100, better than 88% of tungsten alloy grades

Limitations

  • Low fracture toughness — 10 MPa·√m (9.1 ksi·√in), worse than 83% of tungsten alloy grades

Class 3 Tungsten-SR properties

Typical room-temperature values for Class 3 Tungsten-SR; 11 are specific to this condition. Other listed values are Class 3 Tungsten reference data and may not represent this condition. Bars are the position among tungsten alloy grades.

Physical3

Class 3 Tungsten-SR has a density of 19 g/cm³ (0.686 lb/in³), lighter than 57% of tungsten alloy grades. It melts at 3,410°C (6,170 °F).

Density19 g/cm³0.69 lb/in³
Melting Point (Solidus)3,410°C6,170 °F
Liquidus Temperature3,422°C6,192 °F

Mechanical14

Class 3 Tungsten-SR has a yield strength of 900 MPa (131 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 69% of tungsten alloy grades. Elongation at break is 2% and the elastic modulus is 400 GPa (58 Msi).

Elastic (Young's) Modulus400 GPa58 Msi
Shear Modulus156 GPa22.6 Msi
Bulk Modulus310 GPa45 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)1,100 MPa160 ksi
Yield Strength (0.2% offset)900 MPa131 ksi
Elongation at Break2%
Reduction in Area5%
Compressive Strength1,600 MPa232 ksi
Shear Strength650 MPa94.3 ksi
Fatigue Strength (Endurance Limit)350 MPa50.8 ksi
Fracture Toughness (K_IC)10 MPa·√m9.1 ksi·√in
Hardness, Rockwell C46 HRC
Hardness, Vickers460 HV

Thermal6

Class 3 Tungsten-SR is rated for continuous service to 500°C (932 °F). It conducts heat at 150 W/m·K (86.7 BTU/hr·ft·°F), worse than 52% of tungsten alloy grades. Thermal expansion is 4.5 µm/m·K (2.5 µin/in·°F).

Thermal Conductivity150 W/m·K86.7 BTU/hr·ft·°F
Specific Heat Capacity134 J/kg·K0.03 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)4.5 µm/m·K2.5 µin/in·°F
Latent Heat of Fusion192 J/g82.5 BTU/lb
Max Service Temperature (continuous)500°C932 °F
Min Service Temperature20°C68 °F

Electrical3

Class 3 Tungsten-SR conducts electricity at 30 % IACS, better than 64% of tungsten alloy grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.7×10⁻⁸ Ω·m2.24 µΩ·in
Magnetic Responsenon-magnetic (paramagnetic, µr ≈ 1.00007)

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 88% of tungsten alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryResists most mineral acids (HCl, H₂SO₄, HNO₃) and molten glass/metals at RT; attacked by HF+HNO₃ mixtures, alkaline oxidizing melts (NaOH/KNO₃, Na₂O₂), fluorine and chlorine at heat; oxidizes rapidly in air above ~500 °C, volatile WO₃ above ~800 °C.

Sustainability4

Producing a kilogram of Class 3 Tungsten-SR takes about 400 MJ of energy and emits 28 kg of CO₂ — more than 74% of tungsten alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)400 MJ/kg171,969 BTU/lb
Embodied Carbon (primary production)28 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content25%

Manufacturability7

Class 3 Tungsten-SR's machinability is not recommended (10/100, better than 52% of tungsten alloy grades); weldability not recommended (10/100); formability not recommended (5/100).

MachinabilityNot recommended10/100
Machinability Rating (AISI 1212 = 100 %)8%
WeldabilityNot recommended10/100
Formability (cold)Not recommended5/100
Brazeability / SolderabilityFair45/100
PolishabilityGood65/100
Anodizing Responsen/a — refractory metal; not anodized. Surfaces are chemically cleaned/etched or CVD/PVD coated instead.

Common Calculations5

Specific Strength (UTS / density)calculated58 kN·m/kg
Specific Stiffness (E / density)calculated21.1 MN·m/kg
Modulus of Resiliencecalculated1,013 kJ/m³
Thermal Diffusivitycalculated58.9 mm²/s
Thermal Shock Resistance Indexcalculated92

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Class 3 Tungsten-SR

Is Class 3 Tungsten easy to machine?

Treat as a brittle refractory: diamond/CVD grinding, EDM or wire EDM preferred; if turning, use carbide/CBN with heavy rigid setups and preheat 200–400 °C — and always wet-grind with local extraction and dust control because the swarf is mildly radioactive.

Can Class 3 Tungsten be welded?

Not a structural weld metal — fusion welds recrystallize and become glass-brittle; join by vacuum brazing (Ni, Cu-Ag, Pd-Ni) or electron-beam welding with preheat, or mechanically clamp/shrink-fit.

Can Class 3 Tungsten be formed, bent or molded?

Made by press-and-sinter of doped W/ThO₂ powder then hot swaging, rolling or drawing above ~1200 °C, with all bending/straightening done hot (>300–500 °C); cold forming cracks the material.

What surface finishes work on Class 3 Tungsten?

Supplied chemically cleaned or centerless-ground; electropolishing in NaOH gives smooth emitter tips, and CVD/PVD or plated Ni/Cu layers are used where oxidation above 500 °C must be blocked — no anodizing.

Class 3 Tungsten chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
ThO22 % class (EWTh-2 / WT20); 1 % class EWTh-1 / WT10 runs 0.8–1.2 %1.7 – 2.22
Fetypical impurity limit≤ 0.010
Mo≤ 0.010.01
C≤ 0.010
Oexcluding the ThO₂ dispersoid≤ 0.010
other impurities, total≤ 0.050.02
W≥97.3 % W balancebalance—

Class 3 Tungsten-SR — frequently asked

What is Class 3 Tungsten-SR used for?

Class 3 Tungsten-SR is typically used for TIG welding electrodes, electron emitters, vacuum tube cathodes and high-current arc components. In short: low work function emitter; classic thoriated TIG electrode; mildly radioactive swarf.

What is the yield strength of Class 3 Tungsten-SR?

Class 3 Tungsten-SR has a typical yield strength of 900 MPa (131 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 69% of tungsten alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Class 3 Tungsten-SR easy to machine?

Not especially — machinability is rated not recommended (10/100, better than 52% of tungsten alloy grades). Treat as a brittle refractory: diamond/CVD grinding, EDM or wire EDM preferred; if turning, use carbide/CBN with heavy rigid setups and preheat 200–400 °C — and always wet-grind with local extraction and dust control because the swarf is mildly radioactive.

Can Class 3 Tungsten-SR be welded?

Not readily — weldability is rated not recommended (10/100). Not a structural weld metal — fusion welds recrystallize and become glass-brittle; join by vacuum brazing (Ni, Cu-Ag, Pd-Ni) or electron-beam welding with preheat, or mechanically clamp/shrink-fit.

What surface finishes work on Class 3 Tungsten-SR?

Supplied chemically cleaned or centerless-ground; electropolishing in NaOH gives smooth emitter tips, and CVD/PVD or plated Ni/Cu layers are used where oxidation above 500 °C must be blocked — no anodizing.

Can Class 3 Tungsten-SR be formed, bent or molded?

Made by press-and-sinter of doped W/ThO₂ powder then hot swaging, rolling or drawing above ~1200 °C, with all bending/straightening done hot (>300–500 °C); cold forming cracks the material.

What is the maximum service temperature of Class 3 Tungsten-SR?

Class 3 Tungsten-SR is rated for continuous use to about 500°C (932 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Class 3 Tungsten-SR and Class 3 Tungsten SINT?

SR is the default condition — the standard stocked condition: 0.5–6.4 mm ground TIG electrodes and instrument rod, worked fibre structure retained by a low-temperature stress relief. SINT: pick for large-section blanks, crucibles and stock destined for further hot working; brittle and only 92–97 % dense. Yield strength is 900 MPa in SR versus 250 MPa in SINT.

Sources

  1. AWS A5.12/A5.12M — Tungsten and Tungsten-Alloy Electrodes for Arc Welding and Cutting (EWTh-2) — AWS (2009)
  2. ASTM B760 — Tungsten Plate, Sheet, and Foil — ASTM International (2017)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Refractory Metals) — ASM International (1990)
  4. Tungsten materials and electrode datasheets — Plansee SE / / Midwest Tungsten (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.