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Tungsten Alloy Class 3 Tungsten vs W-25Re

Tungsten Alloy · grade comparison

Tungsten Alloy Class 3 Tungsten and W-25Re are both tungsten alloy grades. W-25Re is the stronger of the two: yield strength 1,850 MPa (268 ksi) against 900 MPa (131 ksi) for Class 3 Tungsten, about 106% more; tensile strength follows at 2,100 MPa (305 ksi) vs 1,100 MPa (160 ksi). W-25Re is the more ductile: elongation 4% versus 2% for Class 3 Tungsten, and W-25Re is harder (620 HV vs 460 HV). Class 3 Tungsten is lighter (19 g/cm³ vs 19.7 g/cm³ for W-25Re) and W-25Re runs hotter in service (2,400°C vs 500°C continuous). On the shop floor, W-25Re welds better (fair vs not recommended).

Class 3 TungstenChoose it when weight is the constraint.

W-25ReChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Class 3 Tungsten vs W-25Re: properties

Class 3 TungstenW-25Re

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

1,100 MPa160 ksi
2,100 MPa305 ksi

Yield Strength (0.2% offset)

900 MPa131 ksi
1,850 MPa268 ksi

Elongation at Break

2%
4%

Reduction in Area

5%
30%

Compressive Strength

1,600 MPa232 ksi
—

Shear Strength

650 MPa94.3 ksi
—

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
700 MPa102 ksi

Fracture Toughness (K_IC)

10 MPa·√m9.1 ksi·√in
25 MPa·√m22.8 ksi·√in

Hardness, Rockwell C

46 HRC
—

Hardness, Vickers

460 HV
620 HV

Same in both: Elastic (Young's) Modulus 400 GPa58 Msi · Shear Modulus 156 GPa22.6 Msi · Bulk Modulus 310 GPa45 Msi

Physical

Density and transition temperatures.

Density

19 g/cm³0.69 lb/in³
19.7 g/cm³0.71 lb/in³

Melting Point (Solidus)

3,410°C6,170 °F
3,000°C5,432 °F

Liquidus Temperature

3,422°C6,192 °F
3,080°C5,576 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

134 J/kg·K0.03 BTU/lb·°F
140 J/kg·K0.03 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

4.5 µm/m·K2.5 µin/in·°F
4.6 µm/m·K2.6 µin/in·°F

Latent Heat of Fusion

192 J/g82.5 BTU/lb
185 J/g79.5 BTU/lb

Max Service Temperature (continuous)

500°C932 °F
2,400°C4,352 °F

Min Service Temperature

20°C68 °F
-100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
5.7 % IACS

Electrical Resistivity

5.7×10⁻⁸ Ω·m2.24 µΩ·in
3×10⁻⁷ Ω·m11.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
60 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

8%
5%

Weldability

10 / 100
45 / 100

Formability (cold)

5 / 100
30 / 100

Brazeability / Solderability

45 / 100
55 / 100

Polishability

65 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

400 MJ/kg171,969 BTU/lb
750 MJ/kg322,442 BTU/lb

Embodied Carbon (primary production)

28 kg CO₂/kg
55 kg CO₂/kg

Embodied Water

500 L/kg59.9 gal/lb
400 L/kg47.9 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
107 kN·m/kg

Specific Stiffness (E / density)

21.1 MN·m/kg
20.3 MN·m/kg

Modulus of Resilience

1,013 kJ/m³
4,278 kJ/m³

Thermal Diffusivity

58.9 mm²/s
16.3 mm²/s

Thermal Shock Resistance Index

92
51

Strength versus weight

Yield strength against density for every tungsten alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,500141516171819Density (g/cm³)Yield strength (MPa) — log scaleW-25ReClass 3 Tungsten

Manufacturing and finishing

CapabilityClass 3 TungstenW-25Re
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Class 3 Tungsten vs W-25Re — frequently asked

Is W-25Re stronger than Class 3 Tungsten?

Yes. W-25Re has a typical yield strength of 1,850 MPa (268 ksi) against 900 MPa (131 ksi) for Class 3 Tungsten — about 106% more. Tensile strength is 2,100 MPa (305 ksi) vs 1,100 MPa (160 ksi).

Which is cheaper, Class 3 Tungsten or W-25Re?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Class 3 Tungsten or W-25Re?

W-25Re. Its weldability rates fair (45/100) against not recommended (10/100) for Class 3 Tungsten.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Class 3 Tungsten and W-25Re side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.