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Refractory Metal I-220H-HIP (Hot isostatic pressed)

Print state · default condition

Standard supply condition: fully dense, isotropic HIP block, rod or plate for machined instrument and structural parts.

High cost $$$$

Values for the HIP condition

Other I-220H tempers and conditions

I-220H is listed in 2 conditions; see the grade overview at I-220H.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
HIP + thermal stress relief / dimensional stabilization
Pick when long-term dimensional stability and high microyield strength matter (gyro and inertial platform parts) — relieves machining residual stress at slight strength loss.3304302.5170 HB40 % IACS
HIPDefaultThis page
Hot isostatic pressed
Standard supply condition: fully dense, isotropic HIP block, rod or plate for machined instrument and structural parts.3454622180 HB40 % IACS

What is I-220H-HIP?

I-220H-HIP is I-220H in the HIP condition — standard supply condition: fully dense, isotropic HIP block, rod or plate for machined instrument and structural parts. I-220H-HIP has a yield strength of 345 MPa (50 ksi) and a tensile strength of 462 MPa (67 ksi) — stronger than 55% of refractory metal grades. Elongation at break is 2% and the elastic modulus is 303 GPa (43.9 Msi). I-220H-HIP has a density of 1.85 g/cm³ (0.0668 lb/in³), lighter than 96% of refractory metal grades. It melts at 1,287°C (2,349 °F).

Advantages

  • Lightweight — 1.85 g/cm³ (0.0668 lb/in³), better than 96% of refractory metal grades
  • High electrical conductivity — 40 % IACS, better than 93% of refractory metal grades
  • Conducts heat well — 190 W/m·K (109.8 BTU/hr·ft·°F), better than 90% of refractory metal grades

Limitations

  • Low fracture toughness — 10 MPa·√m (9.1 ksi·√in), worse than 96% of refractory metal grades
  • Limited ductility — 2%, worse than 95% of refractory metal grades
  • Limited formability — 5/100, worse than 93% of refractory metal grades
  • Hard to polish — 55/100, worse than 90% of refractory metal grades
  • Needs corrosion protection — 45/100, worse than 86% of refractory metal grades

I-220H-HIP properties

Typical room-temperature values for I-220H-HIP; 22 are specific to this condition. Other listed values are I-220H reference data and may not represent this condition. Bars are the position among refractory metal grades.

Physical3

I-220H-HIP has a density of 1.85 g/cm³ (0.0668 lb/in³), lighter than 96% of refractory metal grades. It melts at 1,287°C (2,349 °F).

Density1.85 g/cm³0.07 lb/in³
Melting Point (Solidus)1,287°C2,349 °F
Liquidus Temperature1,289°C2,352 °F

Mechanical16

I-220H-HIP has a yield strength of 345 MPa (50 ksi) and a tensile strength of 462 MPa (67 ksi) — stronger than 55% of refractory metal grades. Elongation at break is 2% and the elastic modulus is 303 GPa (43.9 Msi).

Elastic (Young's) Modulus303 GPa43.9 Msi
Shear Modulus138 GPa20 Msi
Bulk Modulus117 GPa17 Msi
Poisson's Ratio0.07
Tensile Strength (Ultimate)462 MPa67 ksi
Yield Strength (0.2% offset)345 MPa50 ksi
Elongation at Break2%
Reduction in Area2%
Compressive Strength450 MPa65.3 ksi
Shear Strength225 MPa32.6 ksi
Fatigue Strength (Endurance Limit)205 MPa29.7 ksi
Fracture Toughness (K_IC)10 MPa·√m9.1 ksi·√in
Charpy V-Notch Impact (RT)2 J1.1 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers190 HV

Thermal6

I-220H-HIP is rated for continuous service to 500°C (932 °F). It conducts heat at 190 W/m·K (109.8 BTU/hr·ft·°F), better than 90% of refractory metal grades. Thermal expansion is 11.3 µm/m·K (6.28 µin/in·°F).

Thermal Conductivity190 W/m·K110 BTU/hr·ft·°F
Specific Heat Capacity1,900 J/kg·K0.45 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.3 µm/m·K6.3 µin/in·°F
Latent Heat of Fusion1,355 J/g583 BTU/lb
Max Service Temperature (continuous)500°C932 °F
Min Service Temperature-200°C-328 °F

Electrical3

I-220H-HIP conducts electricity at 40 % IACS, better than 93% of refractory metal grades.

Electrical Conductivity40 % IACS
Electrical Resistivity4.3×10⁻⁸ Ω·m1.69 µΩ·in
Magnetic Responsenon-magnetic (diamagnetic)

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 86% of refractory metal grades.

Galvanic Potential (seawater, vs SCE)-1 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryProtective oxide gives fair resistance in dry air and clean water; pits readily in chloride/humid environments and is attacked by dilute acids and alkalis — parts are normally chromate-conversion coated, electroless-nickel plated or painted.

Sustainability4

Producing a kilogram of I-220H-HIP takes about 3,500 MJ of energy and emits 210 kg of CO₂ — more than 86% of refractory metal grades. Typical recycled content is 15%.

Embodied Energy (primary production)3,500 MJ/kg1,504,731 BTU/lb
Embodied Carbon (primary production)210 kg CO₂/kg
Embodied Water1,500 L/kg180 gal/lb
Typical Recycled Content15%

Manufacturability7

I-220H-HIP's machinability is poor (25/100, worse than 65% of refractory metal grades); weldability poor (20/100); formability not recommended (5/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityPoor20/100
Formability (cold)Not recommended5/100
Brazeability / SolderabilityFair45/100
PolishabilityGood55/100
Anodizing Responsen/a — beryllium is not anodized; chromate conversion coating or electroless nickel plating is used for corrosion and handling protection

Common Calculations5

Specific Strength (UTS / density)calculated250 kN·m/kg
Specific Stiffness (E / density)calculated163.8 MN·m/kg
Modulus of Resiliencecalculated196 kJ/m³
Thermal Diffusivitycalculated54.1 mm²/s
Thermal Shock Resistance Indexcalculated26

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with I-220H-HIP

Is I-220H easy to machine?

Machine with sharp carbide/diamond tooling, light finish passes and full HEPA/wet dust containment; follow with acid etch to remove the twinned, microcracked surface layer.

Can I-220H be welded?

Essentially non-weldable by fusion arc processes (hot cracking); use electron-beam welding with Al-Be filler or mechanical/brazed joints instead.

Can I-220H be formed, bent or molded?

No practical cold forming — parts are HIP near-net billets that are machined; hot working only above ~700 °C in specialized facilities.

What surface finishes work on I-220H?

Chromate conversion coat, electroless nickel or paint for corrosion protection; can be lapped/polished but I-70H is preferred for optical surfaces.

I-220H chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
BeOdispersed oxide from powder; sets the '220' designation1.8 – 2.62.2
Al≤ 0.1—
C≤ 0.15—
Fe≤ 0.15—
Mg≤ 0.08—
Si≤ 0.08—
other metallic eachper producer specification≤ 0.04—
Beassay, balance; BeO reported separately≥ 98 (balance)—

I-220H-HIP — frequently asked

What is I-220H-HIP used for?

I-220H-HIP is typically used for aerospace structural brackets, satellite components and precision mechanisms. In short: strongest instrument-grade beryllium; structural Be, low elongation; HIP near-net billet stock.

What is the yield strength of I-220H-HIP?

I-220H-HIP has a typical yield strength of 345 MPa (50 ksi) and a tensile strength of 462 MPa (67 ksi) — stronger than 55% of refractory metal grades. Strength varies by condition: see the 2 listed tempers.

Is I-220H-HIP easy to machine?

Not especially — machinability is rated poor (25/100, worse than 65% of refractory metal grades). Machine with sharp carbide/diamond tooling, light finish passes and full HEPA/wet dust containment; follow with acid etch to remove the twinned, microcracked surface layer.

Can I-220H-HIP be welded?

Not readily — weldability is rated poor (20/100). Essentially non-weldable by fusion arc processes (hot cracking); use electron-beam welding with Al-Be filler or mechanical/brazed joints instead.

What surface finishes work on I-220H-HIP?

Chromate conversion coat, electroless nickel or paint for corrosion protection; can be lapped/polished but I-70H is preferred for optical surfaces.

Can I-220H-HIP be formed, bent or molded?

No practical cold forming — parts are HIP near-net billets that are machined; hot working only above ~700 °C in specialized facilities.

What is the maximum service temperature of I-220H-HIP?

I-220H-HIP is rated for continuous use to about 500°C (932 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between I-220H-HIP and I-220H HIP-SR?

HIP is the default condition — standard supply condition: fully dense, isotropic HIP block, rod or plate for machined instrument and structural parts. HIP-SR: pick when long-term dimensional stability and high microyield strength matter (gyro and inertial platform parts) — relieves machining residual stress at slight strength loss. Yield strength is 345 MPa in HIP versus 330 MPa in HIP-SR.

Sources

  1. Beryllium Structural and Instrument Grades (S-65C, S-200F, I-70H, I-220H) product data — Materion Brush Beryllium & Composites (2022)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Beryllium) — ASM International (1990)
  3. Beryllium Chemistry and Processing — ASM International (2009)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.