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Precious Metal AWS BVPd-1-CD (Cold drawn)

Supply condition

UNS P03657

Stiff drawn wire for automatic wire feeders and self-supporting preform legs; lower ductility.

High cost $$$$

Values for the CD condition

Other AWS BVPd-1 tempers and conditions

AWS BVPd-1 is listed in 3 conditions; see the grade overview at AWS BVPd-1.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest supplied wire condition — pick for hand-fed face feeding and for forming rings/preforms.25060020166 HB5 % IACS
BRDefault
As Brazed
Default condition: the solidified filler in a finished vacuum-brazed joint, brazing at 1240–1290 °C.38062015190 HB5.5 % IACS
CDThis page
Cold drawn
Stiff drawn wire for automatic wire feeders and self-supporting preform legs; lower ductility.9001,000330 HRC4.5 % IACS

What is AWS BVPd-1-CD?

AWS BVPd-1-CD is AWS BVPd-1 supplied in the CD condition — stiff drawn wire for automatic wire feeders and self-supporting preform legs; lower ductility. AWS BVPd-1-CD has a yield strength of 900 MPa (131 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 101% of precious metal grades. Elongation at break is 3% and the elastic modulus is 150 GPa (21.8 Msi). AWS BVPd-1-CD has a density of 10.6 g/cm³ (0.383 lb/in³), heavier than 57% of precious metal grades. It melts at 1,219°C (2,226 °F). BR is the default condition FabDigit quotes; CD is available on request or by drawing note.

Advantages

  • High strength — 900 MPa (131 ksi), better than 101% of precious metal grades
  • Stiff — 150 GPa (21.8 Msi), better than 87% of precious metal grades

Limitations

  • Poor heat conductor — 21 W/m·K (12.1 BTU/hr·ft·°F), worse than 99% of precious metal grades
  • Low electrical conductivity — 4.5 % IACS, worse than 98% of precious metal grades
  • Limited ductility — 3%, worse than 95% of precious metal grades

AWS BVPd-1-CD properties

Typical room-temperature values for AWS BVPd-1-CD; 19 are specific to this condition. Other listed values are AWS BVPd-1 reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

AWS BVPd-1-CD has a density of 10.6 g/cm³ (0.383 lb/in³), heavier than 57% of precious metal grades. It melts at 1,219°C (2,226 °F).

Density10.6 g/cm³0.38 lb/in³
Melting Point (Solidus)1,219°C2,226 °F
Liquidus Temperature1,235°C2,255 °F

Mechanical12

AWS BVPd-1-CD has a yield strength of 900 MPa (131 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 101% of precious metal grades. Elongation at break is 3% and the elastic modulus is 150 GPa (21.8 Msi).

Elastic (Young's) Modulus150 GPa21.8 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)1,000 MPa145 ksi
Yield Strength (0.2% offset)900 MPa131 ksi
Elongation at Break3%
Reduction in Area15%
Shear Strength600 MPa87 ksi
Fatigue Strength (Endurance Limit)350 MPa50.8 ksi
Charpy V-Notch Impact (RT)22 J16.2 ft·lbf
Hardness, Brinell285 HB
Hardness, Rockwell B92 HRB
Hardness, Vickers300 HV

Thermal5

AWS BVPd-1-CD is rated for continuous service to 400°C (752 °F). It conducts heat at 21 W/m·K (12.1 BTU/hr·ft·°F), worse than 99% of precious metal grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity21 W/m·K12.1 BTU/hr·ft·°F
Specific Heat Capacity300 J/kg·K0.07 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-200°C-328 °F

Electrical3

AWS BVPd-1-CD conducts electricity at 4.5 % IACS, worse than 98% of precious metal grades.

Electrical Conductivity4.5 % IACS
Electrical Resistivity3.8×10⁻⁷ Ω·m15 µΩ·in
Magnetic Responseferromagnetic — ~49 at% Co in Pd gives a ferromagnetic solid solution; avoid in magnetically sensitive assemblies

Chemical & Environmental3

Corrosion resistance is very good (78/100), worse than 56% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0.12 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent oxidation resistance to high temperature and immunity to most non-oxidising acids; the cobalt fraction can be leached by hot nitric or strongly oxidising acids, and the alloy dissolves in aqua regia.

Sustainability3

Producing a kilogram of AWS BVPd-1-CD takes about 40,000 MJ of energy and emits 2,600 kg of CO₂ — more than 60% of precious metal grades. Typical recycled content is 40%.

Embodied Energy (primary production)40,000 MJ/kg1.72×10⁷ BTU/lb
Embodied Carbon (primary production)2,600 kg CO₂/kg
Typical Recycled Content40%

Manufacturability2

AWS BVPd-1-CD's machinability is fair (35/100, worse than 73% of precious metal grades).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)30%

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AWS BVPd-1-CD

Is AWS BVPd-1 easy to machine?

Not a structural machining stock; supplied as wire, foil, preforms or powder — trim with shears/wire cutters and recover all scrap for refining.

Can AWS BVPd-1 be welded?

Used as a filler, not a base metal: braze in vacuum (<10⁻⁴ mbar) or dry hydrogen at 1240–1290 °C with clean, oxide-free, flux-free joints and short dwell to limit cobalt/nickel diffusion.

Can AWS BVPd-1 be formed, bent or molded?

Annealed wire and foil form readily into rings and shims; hard-drawn wire needs an intermediate anneal before tight bends.

What surface finishes work on AWS BVPd-1?

Joints come out bright from vacuum; no plating needed, and the noble Pd-rich fillet takes a good polish, though the cobalt fraction can darken slightly after long high-temperature air exposure.

AWS BVPd-1 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Pdpalladium base of the vacuum-grade filler64 – 6665
Other (total)AWS A5.8 vacuum-grade limit on residuals; Zn, Cd, P and other high-vapour-pressure elements are excluded≤ 0.15—
Cobalance—

AWS BVPd-1-CD — frequently asked

What is AWS BVPd-1-CD used for?

AWS BVPd-1-CD is typically used for vacuum brazing of contact assemblies, hermetic relay fabrication and aerospace electrical connector brazing. In short: flux-free vacuum brazing filler; joints usable to 800 °C; filler metal, not stock.

What is the yield strength of AWS BVPd-1-CD?

AWS BVPd-1-CD has a typical yield strength of 900 MPa (131 ksi) and a tensile strength of 1,000 MPa (145 ksi) — stronger than 101% of precious metal grades. Strength varies by condition: see the 3 listed tempers.

Is AWS BVPd-1-CD easy to machine?

Not especially — machinability is rated fair (35/100, worse than 73% of precious metal grades). Not a structural machining stock; supplied as wire, foil, preforms or powder — trim with shears/wire cutters and recover all scrap for refining.

Can AWS BVPd-1-CD be welded?

Used as a filler, not a base metal: braze in vacuum (<10⁻⁴ mbar) or dry hydrogen at 1240–1290 °C with clean, oxide-free, flux-free joints and short dwell to limit cobalt/nickel diffusion.

What surface finishes work on AWS BVPd-1-CD?

Joints come out bright from vacuum; no plating needed, and the noble Pd-rich fillet takes a good polish, though the cobalt fraction can darken slightly after long high-temperature air exposure.

Can AWS BVPd-1-CD be formed, bent or molded?

Annealed wire and foil form readily into rings and shims; hard-drawn wire needs an intermediate anneal before tight bends.

What is the maximum service temperature of AWS BVPd-1-CD?

AWS BVPd-1-CD is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AWS BVPd-1-BR and AWS BVPd-1-CD?

BR is the default condition — default condition: the solidified filler in a finished vacuum-brazed joint, brazing at 1240–1290 °C. CD: stiff drawn wire for automatic wire feeders and self-supporting preform legs; lower ductility. Yield strength is 380 MPa in BR versus 900 MPa in CD.

Sources

  1. AWS A5.8/A5.8M — Specification for Filler Metals for Brazing and Braze Welding — American Welding Society (2019)
  2. ASM Handbook Vol. 6 — Welding, Brazing and Soldering (palladium brazing filler metals) — ASM International (1993)
  3. Wesgo Metals Palco (65Pd-35Co) brazing alloy datasheet — Morgan Advanced Materials (2021)
  4. Pallabraze / palladium brazing alloy range — Johnson Matthey Metal Joining (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.