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PU-Nylon-like IM

Grade

IM = impact-modified / high-elongation tough grade

Choose for living hinges, snap arms and drop-test parts where ductility beats stiffness.

High cost $$$$

Values for the IM condition

Other PU-Nylon-like grades and fills

PU-Nylon-like is listed in 4 conditions; see the grade overview at PU-Nylon-like.

Compare all 4 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
IMThis page
Impact-modified / high-elongation tough grade
Choose for living hinges, snap arms and drop-test parts where ductility beats stiffness.—428074 Shore D
Flame-retardant grade
Required for electrical/electronic enclosure prototypes needing a V-0 declaration; heavier and less ductile.—451084 Shore D
mineral- or glass-filled (≈20–30 % filler)
Pick when stiffness, dimensional stability and heat resistance matter more than impact — e.g. housings and brackets.—55486 Shore D
Heat-resistant grade
Use for parts seeing 100–130 °C (under-hood, paint-bake or hot-water contact mock-ups); trades ductility for heat.—62885 Shore D

What is PU-Nylon-like IM?

PU-Nylon-like IM is PU-Nylon-like in the IM grade — choose for living hinges, snap arms and drop-test parts where ductility beats stiffness. PU-Nylon-like IM has a yield strength of 48 MPa (6.96 ksi) and a tensile strength of 42 MPa (6.09 ksi) — stronger than 56% of polyurethane grades. Elongation at break is 80% and the elastic modulus is 1.3 GPa (0.189 Msi). PU-Nylon-like IM has a density of 1.1 g/cm³ (0.0397 lb/in³), lighter than 71% of polyurethane grades. Its glass-transition temperature is 75°C (167 °F).

Advantages

  • Ductile — tolerates forming and impact — 80%, better than 76% of polyurethane grades

PU-Nylon-like IM properties

Typical room-temperature values for PU-Nylon-like IM; 11 are specific to this condition. Other listed values are PU-Nylon-like reference data and may not represent this condition. Bars are the position among polyurethane grades.

Physical4

PU-Nylon-like IM has a density of 1.1 g/cm³ (0.0397 lb/in³), lighter than 71% of polyurethane grades. Its glass-transition temperature is 75°C (167 °F).

Density1.1 g/cm³0.04 lb/in³
Glass Transition (Tg)75°C167 °F
Water Absorption (24 h)0.4%
Water Absorption (Saturation)1.5%

Mechanical12

PU-Nylon-like IM has a yield strength of 48 MPa (6.96 ksi) and a tensile strength of 42 MPa (6.09 ksi) — stronger than 56% of polyurethane grades. Elongation at break is 80% and the elastic modulus is 1.3 GPa (0.189 Msi).

Elastic (Young's) Modulus1.3 GPa0.19 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)42 MPa6.1 ksi
Yield Strength (0.2% offset)48 MPa7 ksi
Elongation at Break80%
Compressive Strength80 MPa11.6 ksi
Compressive Modulus1.8 GPa0.26 Msi
Flexural Strength55 MPa8 ksi
Flexural Modulus1.4 GPa0.2 Msi
Izod Impact, Notched130 J/m2.4 ft·lbf/in
Hardness, Shore D74 Shore D
Hardness, Rockwell R108 HRR

Thermal10

PU-Nylon-like IM is rated for continuous service to 70°C (158 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 60% of polyurethane grades. Thermal expansion is 110 µm/m·K (61.1 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,600 J/kg·K0.38 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)110 µm/m·K61.1 µin/in·°F
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-30°C-22 °F
Heat Deflection Temp. @ 0.45 MPa88°C190 °F
Heat Deflection Temp. @ 1.8 MPa58°C136 °F
Flammability (UL 94)HB (unfilled, not FR-modified)
Limiting Oxygen Index20%
Max Service Temperature (short-term)110°C230 °F

Electrical6

PU-Nylon-like IM is an electrical insulator with a dielectric strength of 20 kV/mm (508 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength20 kV/mm508 V/mil
Dielectric Constant (1 MHz)3.6
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm
Surface Resistivity1×10¹⁴ Ω

Chemical & Environmental3

Corrosion resistance is very good (72/100), worse than 55% of polyurethane grades. UV resistance is poor.

Corrosion ResistanceVery good72/100
UV / Weathering ResistancePoor25/100
Chemical Resistance SummaryGood against water, aliphatic hydrocarbons, greases and dilute acids/bases; attacked by strong acids/alkalis, ketones, esters and chlorinated solvents; aromatic (MDI-based) systems yellow and chalk under UV.

Sustainability4

Producing a kilogram of PU-Nylon-like IM takes about 100 MJ of energy and emits 5.5 kg of CO₂ — less than 83% of polyurethane grades. Typical recycled content is 0%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)5.5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content0%

Manufacturability7

PU-Nylon-like IM's machinability is good (65/100, better than 62% of polyurethane grades); weldability not recommended (5/100); formability not recommended (5/100).

MachinabilityGood65/100
WeldabilityNot recommended5/100
Formability (cold)Not recommended5/100
PolishabilityGood65/100
Mold Shrinkage0.3%
Processing Melt Temperature (typ.)50°C122 °F
Mold Temperature (typ.)65°C149 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PU-Nylon-like IM

Is PU-Nylon-like easy to machine?

Machines and drills cleanly with sharp carbide tools at high speed / low feed; use light cuts to avoid heat softening and hold parts gently as it is notch sensitive at thin sections.

Can PU-Nylon-like be welded?

Thermoset — cannot be melt-welded; join with cyanoacrylate, two-part PU/epoxy adhesive or mechanical inserts (heat-set inserts only with care).

Can PU-Nylon-like be formed, bent or molded?

Degas both components, mix by weight and pour under vacuum into a silicone (RTV) mold pre-heated ~60–70 °C; demold in 30–60 min and oven post-cure 2–4 h at 70–80 °C (higher for HT grades) to reach full Tg and stated strength.

What surface finishes work on PU-Nylon-like?

Sands and primes well; paint, soft-touch coat, pad print or vacuum-metallize readily — no plating without a conductive base coat, and expect gradual yellowing of unpainted aromatic parts.

PU-Nylon-like chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
polyol (polyether/polyester blend, part contains catalysts, defoamer, pigment45 – 6052
chain extender / crosslinker (diol or di1 – 62
filler (mineral or milled glass, filled 0 % in the default unfilled grade0 – 300
MDI-based isocyanate prepolymer (part B)aromatic MDI in standard grades; aliphatic HDI/IPDI in non-yellowing versions≥ 40 (balance)—

PU-Nylon-like IM — frequently asked

What is PU-Nylon-like IM used for?

PU-Nylon-like IM is typically used for gear prototypes, sliding mechanism parts, snap-fit clips and bearing/bushing mockups. In short: toughest vacuum-cast PU; nylon-substitute prototype resin; good wear and low friction.

What is the yield strength of PU-Nylon-like IM?

PU-Nylon-like IM has a typical yield strength of 48 MPa (6.96 ksi) and a tensile strength of 42 MPa (6.09 ksi) — stronger than 56% of polyurethane grades. Strength varies by condition: see the 4 listed tempers.

Is PU-Nylon-like IM easy to machine?

Reasonably — machinability is rated good (65/100, better than 62% of polyurethane grades). Machines and drills cleanly with sharp carbide tools at high speed / low feed; use light cuts to avoid heat softening and hold parts gently as it is notch sensitive at thin sections.

Can PU-Nylon-like IM be welded?

Not readily — weldability is rated not recommended (5/100). Thermoset — cannot be melt-welded; join with cyanoacrylate, two-part PU/epoxy adhesive or mechanical inserts (heat-set inserts only with care).

What surface finishes work on PU-Nylon-like IM?

Sands and primes well; paint, soft-touch coat, pad print or vacuum-metallize readily — no plating without a conductive base coat, and expect gradual yellowing of unpainted aromatic parts.

Can PU-Nylon-like IM be formed, bent or molded?

Degas both components, mix by weight and pour under vacuum into a silicone (RTV) mold pre-heated ~60–70 °C; demold in 30–60 min and oven post-cure 2–4 h at 70–80 °C (higher for HT grades) to reach full Tg and stated strength.

What is the maximum service temperature of PU-Nylon-like IM?

PU-Nylon-like IM is rated for continuous use to about 70°C (158 °F), and briefly to 110°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Hei-Cast 8150 / 8400 polyurethane vacuum casting resin data — H&K (Hei-Cast) (2022)
  2. Axson PX series (PX 223 / PX 233) casting polyurethane technical data — Axson Technologies / Sika (2021)
  3. RenCast / Biresin U polyurethane casting systems — Huntsman Advanced Materials / Sika (2020)
  4. Vacuum casting resin property comparison tables (PA-like, ABS-like, PC-like) — Prototyping service technical guides (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.