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Epoxy FR-V0

Flame-retardant grade

ASTM D1763 · GB GB/T 13657 · ISO 3673-1

Brominated or phosphorus/ATH flame-retarded formulation for electrical enclosures, busbar and rail applications.

Standard cost $$

Values for the FR-V0 condition

Other Epoxy grades and fills

Epoxy is listed in 10 conditions; see the grade overview at Epoxy.

Compare all 10 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Syntactic foam / microballoon-filled low-density grade
Buoyancy modules, core materials and lightweight tooling fills where compressive strength per density rules.—201.280 Shore D
ESD / electrically conductive
Conductive adhesives, EMI/grounding bondlines and static-dissipative tooling surfaces.—300.590 Shore D
Thermally conductive
Gap fillers and heat-sink potting where 1–3 W/m·K is needed while keeping electrical insulation.—400.890 Shore D
Toughened / impact-modified
Structural adhesives and crash-tolerant bondlines — 3–5× fracture toughness at the cost of Tg and modulus.—45978 Shore D
Mineral / silica filled encapsulation grade
Silica-filled potting/encapsulation compound — low CTE and shrinkage for electronics, transformers and semiconductor molding.—551—
FR-V0This page
FR
Brominated or phosphorus/ATH flame-retarded formulation for electrical enclosures, busbar and rail applications.—55288 Shore D
High-Tg novolac / anhydride cured heat-resistant grade
For tooling, aerospace prepreg and under-hood parts needing service to ~180–200 °C; more brittle and needs high-temperature post-cure.—701.8—
30 % short glass fiber reinforced epoxy molding compound
Choose for stiff, dimensionally stable molded parts (encapsulation, electrical housings) where CTE must be halved versus neat resin.—1101.5—
FR-4 / G-10
Pick for PCB substrates, insulating plates and machined electrical parts needing high flexural strength plus V-0 rating.—310——
Carbon fiber / epoxy composite
Use when epoxy acts as the matrix of a structural CFRP laminate — highest specific stiffness, near-zero axial CTE.—1,8001.4—

What is Epoxy FR-V0?

Epoxy FR-V0 is Epoxy in the FR-V0 grade — brominated or phosphorus/ATH flame-retarded formulation for electrical enclosures, busbar and rail applications. Epoxy FR-V0 has a tensile strength of 55 MPa (7.98 ksi), stronger than 61% of polymer grades. Elongation at break is 2% and the elastic modulus is 5 GPa (0.725 Msi). Epoxy FR-V0 has a density of 1.6 g/cm³ (0.0578 lb/in³), heavier than 92% of polymer grades. Its glass-transition temperature is 120°C (248 °F).

Advantages

  • Low, predictable mold shrinkage — 0.15%, better than 97% of polymer grades
  • Conducts heat well — 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades
  • Stiff — 5 GPa (0.725 Msi), better than 88% of polymer grades
  • Polishes to a fine finish — 75/100, better than 86% of polymer grades

Limitations

  • Difficult to weld — 0/100, worse than 98% of polymer grades
  • Limited ductility — 2%, worse than 95% of polymer grades
  • Limited formability — 5/100, worse than 95% of polymer grades
  • Low fracture toughness — 0.8 MPa·√m (0.728 ksi·√in), worse than 92% of polymer grades
  • Heavy — 1.6 g/cm³ (0.0578 lb/in³), worse than 92% of polymer grades

Epoxy FR-V0 properties

Typical room-temperature values for Epoxy FR-V0; 24 are specific to this condition. Other listed values are Epoxy reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

Epoxy FR-V0 has a density of 1.6 g/cm³ (0.0578 lb/in³), heavier than 92% of polymer grades. Its glass-transition temperature is 120°C (248 °F).

Density1.6 g/cm³0.06 lb/in³
Glass Transition (Tg)120°C248 °F
Water Absorption (24 h)0.15%
Water Absorption (Saturation)1.6%
Refractive Index1.56
Light Transmission88%

Mechanical15

Epoxy FR-V0 has a tensile strength of 55 MPa (7.98 ksi), stronger than 61% of polymer grades. Elongation at break is 2% and the elastic modulus is 5 GPa (0.725 Msi).

Elastic (Young's) Modulus5 GPa0.73 Msi
Shear Modulus1.2 GPa0.17 Msi
Bulk Modulus5 GPa0.65 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)55 MPa8 ksi
Elongation at Break2%
Compressive Strength120 MPa17.4 ksi
Compressive Modulus3 GPa0.44 Msi
Flexural Strength95 MPa13.8 ksi
Flexural Modulus6 GPa0.87 Msi
Shear Strength40 MPa5.8 ksi
Fracture Toughness (K_IC)0.8 MPa·√m0.73 ksi·√in
Izod Impact, Notched15 J/m0.28 ft·lbf/in
Hardness, Shore D88 Shore D
Hardness, Rockwell M105 HRM

Thermal10

Epoxy FR-V0 is rated for continuous service to 130°C (266 °F). It conducts heat at 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades. Thermal expansion is 40 µm/m·K (22.2 µin/in·°F).

Thermal Conductivity0.4 W/m·K0.23 BTU/hr·ft·°F
Specific Heat Capacity1,100 J/kg·K0.26 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)40 µm/m·K22.2 µin/in·°F
Max Service Temperature (continuous)130°C266 °F
Min Service Temperature-50°C-58 °F
Heat Deflection Temp. @ 0.45 MPa140°C284 °F
Heat Deflection Temp. @ 1.8 MPa120°C248 °F
Flammability (UL 94)V-0 at ≥1.5 mm (V-1/V-0 depending on thickness)
Limiting Oxygen Index32%
Max Service Temperature (short-term)180°C356 °F

Electrical7

Epoxy FR-V0 is an electrical insulator with a dielectric strength of 20 kV/mm (508 V/mil) and a resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Strength20 kV/mm508 V/mil
Dielectric Constant (1 MHz)3.6
Dissipation Factor (1 MHz)0.02
Volume Resistivity1×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁴ Ω
Comparative Tracking Index (CTI)400 V

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 56% of polymer grades. UV resistance is poor.

Corrosion ResistanceVery good82/100
UV / Weathering ResistancePoor25/100
Chemical Resistance SummaryExcellent against water, dilute acids/alkalis, salts, fuels, mineral oils and most solvents once fully cured; attacked by strong oxidizing acids, hot concentrated alkali, and swollen by chlorinated solvents, ketones (MEK, acetone) and DMF; aromatic amine-cured and novolac systems resist solvents best.

Sustainability4

Producing a kilogram of Epoxy FR-V0 takes about 137 MJ of energy and emits 6.6 kg of CO₂ — more than 80% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)137 MJ/kg58,899 BTU/lb
Embodied Carbon (primary production)6.6 kg CO₂/kg
Embodied Water190 L/kg22.8 gal/lb
Typical Recycled Content0%

Manufacturability6

Epoxy FR-V0's machinability is fair (45/100, worse than 78% of polymer grades); weldability not recommended (0/100); formability not recommended (5/100).

MachinabilityFair45/100
WeldabilityNot recommended0/100
Formability (cold)Not recommended5/100
PolishabilityVery good75/100
Mold Shrinkage0.15%
Mold Temperature (typ.)165°C329 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Epoxy FR-V0

Is Epoxy easy to machine?

Machines cleanly with sharp carbide (PCD for filled/laminate grades) at high speed, light feed and no coolant heat build-up; filled and glass-cloth grades are highly abrasive and the dust requires extraction.

Can Epoxy be welded?

Thermoset — cannot be welded or re-melted; joints are made by secondary epoxy bonding with abraded, solvent-cleaned surfaces.

Can Epoxy be formed, bent or molded?

Processed by casting, potting, RTM/infusion, prepreg lay-up, filament winding or transfer/compression molding; degas the mix, respect pot life, and post-cure (typically 80–180 °C) to develop full Tg.

What surface finishes work on Epoxy?

Sands and polishes to a high gloss; accepts paint and primers readily after abrasion; needs UV-blocking topcoat or clearcoat for outdoor service because aromatic epoxies yellow and chalk.

Epoxy chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
bisphenol-A diglycidyl ether (DGEBA) resE-51/E-44 type; novolac or cycloaliphatic epoxies substitute in HT/clear grades45 – 7560
amine or anhydride hardenerpolyamine, polyamide, DDS/DDM or MTHPA anhydride; stoichiometry set by EEW8 – 4025
reactive diluent / flexibilizere.g. BGE, C12-14 glycidyl ether, CTBN0 – 155
mineral or glass fillersilica, alumina, glass fiber/cloth depending on variant0 – 700
accelerator / additivesimidazole, BDMA, defoamer, pigment, FR package0 – 31

Epoxy FR-V0 — frequently asked

What is Epoxy FR-V0 used for?

Epoxy FR-V0 is typically used for composite laminates, structural adhesives, potting/encapsulation and tooling and molds. In short: baseline composite matrix; strongest structural adhesive resin; wide filled-grade range.

What is the tensile strength of Epoxy FR-V0?

Epoxy FR-V0 has a typical tensile strength of 55 MPa (7.98 ksi) — stronger than 61% of polymer grades. Strength varies by condition: see the 10 listed tempers.

Is Epoxy FR-V0 easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 78% of polymer grades). Machines cleanly with sharp carbide (PCD for filled/laminate grades) at high speed, light feed and no coolant heat build-up; filled and glass-cloth grades are highly abrasive and the dust requires extraction.

Can Epoxy FR-V0 be welded?

Not readily — weldability is rated not recommended (0/100). Thermoset — cannot be welded or re-melted; joints are made by secondary epoxy bonding with abraded, solvent-cleaned surfaces.

What surface finishes work on Epoxy FR-V0?

Sands and polishes to a high gloss; accepts paint and primers readily after abrasion; needs UV-blocking topcoat or clearcoat for outdoor service because aromatic epoxies yellow and chalk.

Can Epoxy FR-V0 be formed, bent or molded?

Processed by casting, potting, RTM/infusion, prepreg lay-up, filament winding or transfer/compression molding; degas the mix, respect pot life, and post-cure (typically 80–180 °C) to develop full Tg.

What is the maximum service temperature of Epoxy FR-V0?

Epoxy FR-V0 is rated for continuous use to about 130°C (266 °F), and briefly to 180°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Engineered Materials Handbook Vol. 2 — Engineering Plastics — ASM International (1988)
  2. Engineered Materials Handbook Vol. 1 — Composites — ASM International (1987)
  3. ASTM D1763 — Standard Specification for Epoxy Resins — ASTM (2019)
  4. GB/T 13657 — Bisphenol-A epoxy resin — SAC (2011)
  5. IEC 61249 / NEMA LI-1 (FR-4, G-10 laminates) — IEC / NEMA (2020)
  6. Araldite / Aradur casting and adhesive system datasheets — Huntsman Advanced Materials (2023)
  7. EPON / EPIKURE resin technical data — Hexion (Westlake Epoxy) (2022)
  8. CES EduPack polymer records — epoxy (thermoset) — Ansys Granta (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.