Epoxy FR-V0
Flame-retardant grade
ASTM D1763 · GB GB/T 13657 · ISO 3673-1
Brominated or phosphorus/ATH flame-retarded formulation for electrical enclosures, busbar and rail applications.
Values for the FR-V0 condition
Other Epoxy grades and fills
Epoxy is listed in 10 conditions; see the grade overview at Epoxy.
Compare all 10 grades and fillsHide
| Grade · open for datasheet | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness |
|---|---|---|---|---|---|
Syntactic foam / microballoon-filled low-density grade | Buoyancy modules, core materials and lightweight tooling fills where compressive strength per density rules. | — | 20 | 1.2 | 80 Shore D |
ESD / electrically conductive | Conductive adhesives, EMI/grounding bondlines and static-dissipative tooling surfaces. | — | 30 | 0.5 | 90 Shore D |
Thermally conductive | Gap fillers and heat-sink potting where 1–3 W/m·K is needed while keeping electrical insulation. | — | 40 | 0.8 | 90 Shore D |
Toughened / impact-modified | Structural adhesives and crash-tolerant bondlines — 3–5× fracture toughness at the cost of Tg and modulus. | — | 45 | 9 | 78 Shore D |
Mineral / silica filled encapsulation grade | Silica-filled potting/encapsulation compound — low CTE and shrinkage for electronics, transformers and semiconductor molding. | — | 55 | 1 | — |
FR-V0This page FR | Brominated or phosphorus/ATH flame-retarded formulation for electrical enclosures, busbar and rail applications. | — | 55 | 2 | 88 Shore D |
High-Tg novolac / anhydride cured heat-resistant grade | For tooling, aerospace prepreg and under-hood parts needing service to ~180–200 °C; more brittle and needs high-temperature post-cure. | — | 70 | 1.8 | — |
30 % short glass fiber reinforced epoxy molding compound | Choose for stiff, dimensionally stable molded parts (encapsulation, electrical housings) where CTE must be halved versus neat resin. | — | 110 | 1.5 | — |
FR-4 / G-10 | Pick for PCB substrates, insulating plates and machined electrical parts needing high flexural strength plus V-0 rating. | — | 310 | — | — |
Carbon fiber / epoxy composite | Use when epoxy acts as the matrix of a structural CFRP laminate — highest specific stiffness, near-zero axial CTE. | — | 1,800 | 1.4 | — |
What is Epoxy FR-V0?
Epoxy FR-V0 is Epoxy in the FR-V0 grade — brominated or phosphorus/ATH flame-retarded formulation for electrical enclosures, busbar and rail applications. Epoxy FR-V0 has a tensile strength of 55 MPa (7.98 ksi), stronger than 61% of polymer grades. Elongation at break is 2% and the elastic modulus is 5 GPa (0.725 Msi). Epoxy FR-V0 has a density of 1.6 g/cm³ (0.0578 lb/in³), heavier than 92% of polymer grades. Its glass-transition temperature is 120°C (248 °F).
Advantages
- Low, predictable mold shrinkage — 0.15%, better than 97% of polymer grades
- Conducts heat well — 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades
- Stiff — 5 GPa (0.725 Msi), better than 88% of polymer grades
- Polishes to a fine finish — 75/100, better than 86% of polymer grades
Limitations
- Difficult to weld — 0/100, worse than 98% of polymer grades
- Limited ductility — 2%, worse than 95% of polymer grades
- Limited formability — 5/100, worse than 95% of polymer grades
- Low fracture toughness — 0.8 MPa·√m (0.728 ksi·√in), worse than 92% of polymer grades
- Heavy — 1.6 g/cm³ (0.0578 lb/in³), worse than 92% of polymer grades
Epoxy FR-V0 properties
Typical room-temperature values for Epoxy FR-V0; 24 are specific to this condition. Other listed values are Epoxy reference data and may not represent this condition. Bars are the position among polymer grades.
Physical6
Epoxy FR-V0 has a density of 1.6 g/cm³ (0.0578 lb/in³), heavier than 92% of polymer grades. Its glass-transition temperature is 120°C (248 °F).
Mechanical15
Epoxy FR-V0 has a tensile strength of 55 MPa (7.98 ksi), stronger than 61% of polymer grades. Elongation at break is 2% and the elastic modulus is 5 GPa (0.725 Msi).
Thermal10
Epoxy FR-V0 is rated for continuous service to 130°C (266 °F). It conducts heat at 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades. Thermal expansion is 40 µm/m·K (22.2 µin/in·°F).
Electrical7
Epoxy FR-V0 is an electrical insulator with a dielectric strength of 20 kV/mm (508 V/mil) and a resistivity of 1×10¹³ Ω·m.
Chemical & Environmental3
Corrosion resistance is very good (82/100), better than 56% of polymer grades. UV resistance is poor.
Sustainability4
Producing a kilogram of Epoxy FR-V0 takes about 137 MJ of energy and emits 6.6 kg of CO₂ — more than 80% of polymer grades. Typical recycled content is 0%.
Manufacturability6
Epoxy FR-V0's machinability is fair (45/100, worse than 78% of polymer grades); weldability not recommended (0/100); formability not recommended (5/100).
Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.
Working with Epoxy FR-V0
Is Epoxy easy to machine?
Machines cleanly with sharp carbide (PCD for filled/laminate grades) at high speed, light feed and no coolant heat build-up; filled and glass-cloth grades are highly abrasive and the dust requires extraction.
Can Epoxy be welded?
Thermoset — cannot be welded or re-melted; joints are made by secondary epoxy bonding with abraded, solvent-cleaned surfaces.
Can Epoxy be formed, bent or molded?
Processed by casting, potting, RTM/infusion, prepreg lay-up, filament winding or transfer/compression molding; degas the mix, respect pot life, and post-cure (typically 80–180 °C) to develop full Tg.
What surface finishes work on Epoxy?
Sands and polishes to a high gloss; accepts paint and primers readily after abrasion; needs UV-blocking topcoat or clearcoat for outdoor service because aromatic epoxies yellow and chalk.
Epoxy chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| bisphenol-A diglycidyl ether (DGEBA) resE-51/E-44 type; novolac or cycloaliphatic epoxies substitute in HT/clear grades | 45 – 75 | 60 |
| amine or anhydride hardenerpolyamine, polyamide, DDS/DDM or MTHPA anhydride; stoichiometry set by EEW | 8 – 40 | 25 |
| reactive diluent / flexibilizere.g. BGE, C12-14 glycidyl ether, CTBN | 0 – 15 | 5 |
| mineral or glass fillersilica, alumina, glass fiber/cloth depending on variant | 0 – 70 | 0 |
| accelerator / additivesimidazole, BDMA, defoamer, pigment, FR package | 0 – 3 | 1 |
Epoxy FR-V0 — frequently asked
What is Epoxy FR-V0 used for?
Epoxy FR-V0 is typically used for composite laminates, structural adhesives, potting/encapsulation and tooling and molds. In short: baseline composite matrix; strongest structural adhesive resin; wide filled-grade range.
What is the tensile strength of Epoxy FR-V0?
Epoxy FR-V0 has a typical tensile strength of 55 MPa (7.98 ksi) — stronger than 61% of polymer grades. Strength varies by condition: see the 10 listed tempers.
Is Epoxy FR-V0 easy to machine?
Reasonably — machinability is rated fair (45/100, worse than 78% of polymer grades). Machines cleanly with sharp carbide (PCD for filled/laminate grades) at high speed, light feed and no coolant heat build-up; filled and glass-cloth grades are highly abrasive and the dust requires extraction.
Can Epoxy FR-V0 be welded?
Not readily — weldability is rated not recommended (0/100). Thermoset — cannot be welded or re-melted; joints are made by secondary epoxy bonding with abraded, solvent-cleaned surfaces.
What surface finishes work on Epoxy FR-V0?
Sands and polishes to a high gloss; accepts paint and primers readily after abrasion; needs UV-blocking topcoat or clearcoat for outdoor service because aromatic epoxies yellow and chalk.
Can Epoxy FR-V0 be formed, bent or molded?
Processed by casting, potting, RTM/infusion, prepreg lay-up, filament winding or transfer/compression molding; degas the mix, respect pot life, and post-cure (typically 80–180 °C) to develop full Tg.
What is the maximum service temperature of Epoxy FR-V0?
Epoxy FR-V0 is rated for continuous use to about 130°C (266 °F), and briefly to 180°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
Sources
- Engineered Materials Handbook Vol. 2 — Engineering Plastics — ASM International (1988)
- Engineered Materials Handbook Vol. 1 — Composites — ASM International (1987)
- ASTM D1763 — Standard Specification for Epoxy Resins — ASTM (2019)
- GB/T 13657 — Bisphenol-A epoxy resin — SAC (2011)
- IEC 61249 / NEMA LI-1 (FR-4, G-10 laminates) — IEC / NEMA (2020)
- Araldite / Aradur casting and adhesive system datasheets — Huntsman Advanced Materials (2023)
- EPON / EPIKURE resin technical data — Hexion (Westlake Epoxy) (2022)
- CES EduPack polymer records — epoxy (thermoset) — Ansys Granta (2022)
Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.
