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Magnesium Alloy ZM6 T6-PM

Heat-treated state

Chill-cast (metal mould) sections give finer structure and slightly higher strength and ductility than sand cast T6.

High cost $$$$

Values for the T6-PM condition

Other ZM6 tempers and conditions

ZM6 is listed in 3 conditions; see the grade overview at ZM6.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Rarely specified for ZM6 — only for non-structural or dimensionally sensitive parts where the T6 cycle is not allowed.95165355 HB23 % IACS
T6Default
Solution heat treated and artificially aged
Standard delivery condition for ZM6 sand castings; the only condition with strength values in GB/T 1177.1452504.570 HB25 % IACS
T6-PMThis page
T6
Chill-cast (metal mould) sections give finer structure and slightly higher strength and ductility than sand cast T6.1502655.573 HB26 % IACS

What is ZM6 T6-PM?

ZM6 T6-PM is ZM6 heat treated to T6-PM — chill-cast (metal mould) sections give finer structure and slightly higher strength and ductility than sand cast T6. ZM6 T6-PM has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 59% of magnesium alloy grades. Elongation at break is 5.5% and the elastic modulus is 44 GPa (6.38 Msi). ZM6 T6-PM has a density of 1.8 g/cm³ (0.065 lb/in³), lighter than 63% of magnesium alloy grades. It melts at 545°C (1,013 °F). T6 is the default condition FabDigit quotes; T6-PM is available on request or by drawing note.

Advantages

  • High service temperature — 250°C (482 °F), better than 93% of magnesium alloy grades
  • Tough — resists crack growth — 16 MPa·√m (14.6 ksi·√in), better than 87% of magnesium alloy grades
  • High electrical conductivity — 26 % IACS, better than 78% of magnesium alloy grades

Limitations

  • Limited formability — 5/100, worse than 100% of magnesium alloy grades

ZM6 T6-PM properties

Typical room-temperature values for ZM6 T6-PM; 22 are specific to this condition. Other listed values are ZM6 reference data and may not represent this condition. Bars are the position among magnesium alloy grades.

Physical3

ZM6 T6-PM has a density of 1.8 g/cm³ (0.065 lb/in³), lighter than 63% of magnesium alloy grades. It melts at 545°C (1,013 °F).

Density1.8 g/cm³0.07 lb/in³
Melting Point (Solidus)545°C1,013 °F
Liquidus Temperature640°C1,184 °F

Mechanical15

ZM6 T6-PM has a yield strength of 150 MPa (21.8 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 59% of magnesium alloy grades. Elongation at break is 5.5% and the elastic modulus is 44 GPa (6.38 Msi).

Elastic (Young's) Modulus44 GPa6.4 Msi
Shear Modulus16.5 GPa2.4 Msi
Bulk Modulus43 GPa6.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)265 MPa38.4 ksi
Yield Strength (0.2% offset)150 MPa21.8 ksi
Elongation at Break5.5%
Reduction in Area6%
Compressive Strength165 MPa23.9 ksi
Shear Strength145 MPa21 ksi
Fatigue Strength (Endurance Limit)100 MPa14.5 ksi
Fracture Toughness (K_IC)16 MPa·√m14.6 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell73 HB
Hardness, Vickers77 HV

Thermal6

ZM6 T6-PM is rated for continuous service to 250°C (482 °F). It conducts heat at 110 W/m·K (63.6 BTU/hr·ft·°F), better than 66% of magnesium alloy grades. Thermal expansion is 26.5 µm/m·K (14.7 µin/in·°F).

Thermal Conductivity110 W/m·K63.6 BTU/hr·ft·°F
Specific Heat Capacity1,000 J/kg·K0.24 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)26.5 µm/m·K14.7 µin/in·°F
Latent Heat of Fusion360 J/g155 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-60°C-76 °F

Electrical3

ZM6 T6-PM conducts electricity at 26 % IACS, better than 78% of magnesium alloy grades.

Electrical Conductivity26 % IACS
Electrical Resistivity6.6×10⁻⁸ Ω·m2.6 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (25/100), better than 64% of magnesium alloy grades.

Galvanic Potential (seawater, vs SCE)-1.55 V
Corrosion ResistancePoor25/100
Chemical Resistance SummaryStable in dry air, most alcohols, hydrocarbons and alkalis; attacked rapidly by seawater, chlorides, acids and any Cu/Fe/Ni contact (severe galvanic corrosion). Requires chromate-free conversion coating, Dow 17/HAE anodize or paint for service.

Sustainability4

Producing a kilogram of ZM6 T6-PM takes about 340 MJ of energy and emits 30 kg of CO₂ — more than 59% of magnesium alloy grades. Typical recycled content is 15%.

Embodied Energy (primary production)340 MJ/kg146,174 BTU/lb
Embodied Carbon (primary production)30 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content15%

Manufacturability8

ZM6 T6-PM's machinability is excellent (92/100, worse than 86% of magnesium alloy grades); weldability good (65/100); formability not recommended (5/100).

MachinabilityExcellent92/100
Machinability Rating (AISI 1212 = 100 %)480%
WeldabilityGood65/100
Formability (cold)Not recommended5/100
CastabilityExcellent85/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood55/100
Anodizing Responsen/a for sulfuric anodize; use Mg-specific processes — Dow 17, HAE or plasma-electrolytic oxidation, or chemical conversion coating before paint

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZM6 T6-PM

Is ZM6 easy to machine?

Machines very freely at high speed with sharp positive-rake tools and no coolant mist that can ignite fines — collect chips wet-free and keep class-D extinguisher on hand.

Can ZM6 be welded?

Good GTAW/GMAW weldability with matching ZM6 or EZ33-type filler; re-solution + age after major repair welds to restore properties.

Can ZM6 be formed, bent or molded?

A casting alloy only — Zr-refined melt, sand or permanent mould, protected by SF6-free cover gas; feeds well with low microporosity but needs 530 °C solution in protective atmosphere.

What surface finishes work on ZM6?

Never bare in service: chemical conversion coating, Dow 17/HAE or PEO anodize plus epoxy primer; insulate all steel/aluminium fasteners to avoid galvanic attack.

ZM6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ndrare earth, predominantly neodymium (didymium)2 – 2.82.4
Zn0.2 – 0.70.45
Zrgrain refiner0.4 – 10.6
Siimpurity max≤ 0.01—
Feimpurity max≤ 0.01—
Cuimpurity max≤ 0.03—
Niimpurity max≤ 0.01—
Alimpurity max≤ 0.02—
Mgbalance; total impurities typically ≤0.30 %balance—

ZM6 T6-PM — frequently asked

What is ZM6 T6-PM used for?

ZM6 T6-PM is typically used for aircraft gearbox housings, missile components, aero-engine accessory casings, high-temperature structural castings, cast covers and sumps and pressure-tight housings. In short: best strength/creep balance; silver-bearing, higher cost; 250 °C aerospace castings.

What is the yield strength of ZM6 T6-PM?

ZM6 T6-PM has a typical yield strength of 150 MPa (21.8 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 59% of magnesium alloy grades. Strength varies by condition: see the 3 listed tempers.

Is ZM6 T6-PM easy to machine?

Yes — machinability is rated excellent (92/100, worse than 86% of magnesium alloy grades). Machines very freely at high speed with sharp positive-rake tools and no coolant mist that can ignite fines — collect chips wet-free and keep class-D extinguisher on hand.

Can ZM6 T6-PM be welded?

Yes — weldability is rated good (65/100). Good GTAW/GMAW weldability with matching ZM6 or EZ33-type filler; re-solution + age after major repair welds to restore properties.

What surface finishes work on ZM6 T6-PM?

Never bare in service: chemical conversion coating, Dow 17/HAE or PEO anodize plus epoxy primer; insulate all steel/aluminium fasteners to avoid galvanic attack.

Can ZM6 T6-PM be formed, bent or molded?

A casting alloy only — Zr-refined melt, sand or permanent mould, protected by SF6-free cover gas; feeds well with low microporosity but needs 530 °C solution in protective atmosphere.

What is the maximum service temperature of ZM6 T6-PM?

ZM6 T6-PM is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZM6-T6 and ZM6-F?

T6 is the default condition — standard delivery condition for ZM6 sand castings; the only condition with strength values in GB/T 1177. F: rarely specified for ZM6 — only for non-structural or dimensionally sensitive parts where the T6 cycle is not allowed. Yield strength is 145 MPa in T6 versus 95 MPa in F.

Sources

  1. ASM Specialty Handbook: Magnesium and Magnesium Alloys — ASM International (1999)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.