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Magnesium Alloy WE54A-T5

Temper

ASTM WE54A · UNS M18410

T5 = cooled from hot working and artificially aged

Chosen when distortion/quench cracking of a thin complex casting must be avoided; gives most of the elevated-temperature stability of T6 at slightly lower strength.

High cost $$$$

Values for the T5 condition

Other WE54A tempers and conditions

WE54A is listed in 3 conditions; see the grade overview at WE54A.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Only for non-critical or trial castings; RE precipitation strengthening is not yet developed, so strength is well below T6.105190560 HB9 % IACS
T5This page
Cooled from hot working and artificially aged
Chosen when distortion/quench cracking of a thin complex casting must be avoided; gives most of the elevated-temperature stability of T6 at slightly lower strength.160235375 HB9.6 % IACS
T6Default
Solution heat treated and artificially aged
Standard supply condition for aerospace/defence WE54A castings — peak room- and elevated-temperature strength with best creep resistance.190275485 HB52 W/m·K

What is WE54A-T5?

WE54A-T5 is WE54A in the T5 temper — chosen when distortion/quench cracking of a thin complex casting must be avoided; gives most of the elevated-temperature stability of T6 at slightly lower strength. WE54A-T5 has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 235 MPa (34.1 ksi) — stronger than 64% of magnesium alloy grades. Elongation at break is 3% and the elastic modulus is 44 GPa (6.38 Msi). WE54A-T5 has a density of 1.85 g/cm³ (0.0668 lb/in³), heavier than 95% of magnesium alloy grades. It melts at 545°C (1,013 °F). T6 is the default condition FabDigit quotes; T5 is available on request or by drawing note.

Advantages

  • High service temperature — 250°C (482 °F), better than 93% of magnesium alloy grades
  • Tough — resists crack growth — 16 MPa·√m (14.6 ksi·√in), better than 87% of magnesium alloy grades

Limitations

  • Low electrical conductivity — 9.6 % IACS, worse than 99% of magnesium alloy grades
  • Poor heat conductor — 51 W/m·K (29.5 BTU/hr·ft·°F), worse than 97% of magnesium alloy grades
  • Limited ductility — 3%, worse than 85% of magnesium alloy grades

WE54A-T5 properties

Typical room-temperature values for WE54A-T5; 22 are specific to this condition. Other listed values are WE54A reference data and may not represent this condition. Bars are the position among magnesium alloy grades.

Physical3

WE54A-T5 has a density of 1.85 g/cm³ (0.0668 lb/in³), heavier than 95% of magnesium alloy grades. It melts at 545°C (1,013 °F).

Density1.85 g/cm³0.07 lb/in³
Melting Point (Solidus)545°C1,013 °F
Liquidus Temperature640°C1,184 °F

Mechanical13

WE54A-T5 has a yield strength of 160 MPa (23.2 ksi) and a tensile strength of 235 MPa (34.1 ksi) — stronger than 64% of magnesium alloy grades. Elongation at break is 3% and the elastic modulus is 44 GPa (6.38 Msi).

Elastic (Young's) Modulus44 GPa6.4 Msi
Shear Modulus17 GPa2.5 Msi
Bulk Modulus32 GPa4.6 Msi
Poisson's Ratio0.27
Tensile Strength (Ultimate)235 MPa34.1 ksi
Yield Strength (0.2% offset)160 MPa23.2 ksi
Elongation at Break3%
Shear Strength140 MPa20.3 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Fracture Toughness (K_IC)16 MPa·√m14.6 ksi·√in
Charpy V-Notch Impact (RT)4 J2.6 ft·lbf
Hardness, Brinell75 HB
Hardness, Vickers79 HV

Thermal6

WE54A-T5 is rated for continuous service to 250°C (482 °F). It conducts heat at 51 W/m·K (29.5 BTU/hr·ft·°F), worse than 97% of magnesium alloy grades. Thermal expansion is 26.7 µm/m·K (14.8 µin/in·°F).

Thermal Conductivity51 W/m·K29.5 BTU/hr·ft·°F
Specific Heat Capacity960 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)26.7 µm/m·K14.8 µin/in·°F
Latent Heat of Fusion350 J/g150 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-100°C-148 °F

Electrical3

WE54A-T5 conducts electricity at 9.6 % IACS, worse than 99% of magnesium alloy grades.

Electrical Conductivity9.6 % IACS
Electrical Resistivity1.8×10⁻⁷ Ω·m7.09 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (30/100), better than 88% of magnesium alloy grades.

Galvanic Potential (seawater, vs SCE)-1.55 V
Corrosion ResistancePoor30/100
Chemical Resistance SummaryResists dry air, most alcohols, hydrocarbons and alkalis; rapidly attacked by acids, chlorides and salt spray — protective conversion coating plus paint is mandatory, and galvanic isolation from steel/CFRP fasteners is required.

Sustainability4

Producing a kilogram of WE54A-T5 takes about 350 MJ of energy and emits 28 kg of CO₂ — more than 74% of magnesium alloy grades. Typical recycled content is 8%.

Embodied Energy (primary production)350 MJ/kg150,473 BTU/lb
Embodied Carbon (primary production)28 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content8%

Manufacturability8

WE54A-T5's machinability is excellent (88/100, worse than 99% of magnesium alloy grades); weldability very good (70/100); formability not recommended (12/100).

MachinabilityExcellent88/100
Machinability Rating (AISI 1212 = 100 %)300%
WeldabilityVery good70/100
Formability (cold)Not recommended12/100
CastabilityVery good72/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood55/100
Anodizing Responsen/a for conventional aluminium-type anodizing; use magnesium anodic/plasma-electrolytic coatings (HAE, Tagnite, Keronite) or chrome-free conversion coating followed by epoxy primer.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with WE54A-T5

Is WE54A easy to machine?

Cuts very freely at high speed with sharp positive-rake tooling and generous chip clearance; use flood mineral-oil or dry cutting (never water-based coolant), and collect fines wet-free with Class D extinguishing media available.

Can WE54A be welded?

TIG/plasma weldable with matching WE54/WE43 filler under argon; weld before final ageing where possible and re-solution/re-age repairs to restore RE precipitates.

Can WE54A be formed, bent or molded?

Sand and investment cast with SF6-free cover gas (SO₂/HFC-134a) and zirconium-safe sand binders; needs controlled feeding — cold work of the casting is not practical.

What surface finishes work on WE54A?

Chrome-free conversion coating or plasma-electrolytic/HAE-type anodic film plus epoxy primer/topcoat; insulate all steel, CFRP and brass interfaces to avoid galvanic attack.

WE54A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Yyttrium — main solid-solution/precipitation strengthener4.75 – 5.55.2
Nd1.5 – 21.7
HREheavy rare earths (Gd, Dy, Er, Yb) reported as a group1 – 21.5
Zrgrain refiner0.4 – 10.5
Zn≤ 0.2—
Li≤ 0.2—
Mn≤ 0.03—
Femax, kept low for corrosion resistance≤ 0.01—
Ni≤ 0.01—
Cu≤ 0.03—
Others (each/total)total of unspecified elements≤ 0.3—
Mgbalance—

WE54A-T5 — frequently asked

What is WE54A-T5 used for?

WE54A-T5 is typically used for aerospace engine/gearbox castings, missile structural components and high-temperature structural castings. In short: highest hot strength of WE family; rare-earth aerospace casting alloy; 250 °C service capability.

What is the yield strength of WE54A-T5?

WE54A-T5 has a typical yield strength of 160 MPa (23.2 ksi) and a tensile strength of 235 MPa (34.1 ksi) — stronger than 64% of magnesium alloy grades. Strength varies by condition: see the 3 listed tempers.

Is WE54A-T5 easy to machine?

Yes — machinability is rated excellent (88/100, worse than 99% of magnesium alloy grades). Cuts very freely at high speed with sharp positive-rake tooling and generous chip clearance; use flood mineral-oil or dry cutting (never water-based coolant), and collect fines wet-free with Class D extinguishing media available.

Can WE54A-T5 be welded?

Yes — weldability is rated very good (70/100). TIG/plasma weldable with matching WE54/WE43 filler under argon; weld before final ageing where possible and re-solution/re-age repairs to restore RE precipitates.

What surface finishes work on WE54A-T5?

Chrome-free conversion coating or plasma-electrolytic/HAE-type anodic film plus epoxy primer/topcoat; insulate all steel, CFRP and brass interfaces to avoid galvanic attack.

Can WE54A-T5 be formed, bent or molded?

Sand and investment cast with SF6-free cover gas (SO₂/HFC-134a) and zirconium-safe sand binders; needs controlled feeding — cold work of the casting is not practical.

What is the maximum service temperature of WE54A-T5?

WE54A-T5 is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between WE54A-T6 and WE54A-F?

T6 is the default condition — standard supply condition for aerospace/defence WE54A castings — peak room- and elevated-temperature strength with best creep resistance. F: only for non-critical or trial castings; RE precipitation strengthening is not yet developed, so strength is well below T6. Yield strength is 190 MPa in T6 versus 105 MPa in F.

Sources

  1. ASTM B80 — Standard Specification for Magnesium-Alloy Sand Castings — ASTM International (2021)
  2. ASTM B199 — Magnesium-Alloy Permanent Mold Castings — ASTM International (2019)
  3. EN 1753 — Magnesium and magnesium alloys: ingots and castings (MgY5RE4Zr) — CEN (2019)
  4. Elektron WE54 alloy datasheet — Magnesium Elektron / Luxfer MEL Technologies (2020)
  5. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. ASM Specialty Handbook: Magnesium and Magnesium Alloys — ASM International (1999)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.