FabDigit

ULE 7972

also Corning 7972

ULE 7972 (Corning 7972) is a titania-doped fused silica with a near-zero coefficient of thermal expansion, supplied in standard, premium and mirror CTE classes.

High cost $$$$

Reference datasheet — ULE 7972 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

ULE 7972 tempers and conditions

ULE 7972 is supplied in one standard condition, PREM.

Supply forms, finishes and certifications

Ways ULE 7972 is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
MIRROR
Mirror Substrate / Structural GradeSurface finish
STDDefault
Standard GradeStandard supply

What is ULE 7972?

ULE 7972 (Corning 7972) is a titania-doped fused silica with a near-zero coefficient of thermal expansion, supplied in standard, premium and mirror CTE classes. Engineers select it as a dimensionally stable substrate for precision optics — telescope and EUV mirror blanks, metrology artefacts — with service to 890 °C, in boule, sliced blank and lightweighted forms. Machinability is low (score 15): only diamond and abrasive processes apply, deep lightweighting is slow, and blank cost and lead time are high. Zerodur is the nearest alternative where a glass-ceramic substrate is acceptable. ULE 7972 has a density of 2.21 g/cm³ (0.0798 lb/in³), lighter than 88% of glass grades. ULE 7972 has a tensile strength of 50 MPa (7.25 ksi), stronger than 59% of glass grades. The elastic modulus is 67.6 GPa (9.8 Msi).

What is ULE 7972 used for?

  • Telescope mirror blanks
  • EUV lithography optics
  • Metrology standards

Advantages

  • Lightweight — 2.21 g/cm³ (0.0798 lb/in³), better than 88% of glass grades
  • High service temperature — 890°C (1,634 °F), better than 83% of glass grades
  • Good corrosion resistance — 92/100, better than 81% of glass grades

ULE 7972 properties

Typical room-temperature values; bars are the position among glass grades.

Physical4

ULE 7972 has a density of 2.21 g/cm³ (0.0798 lb/in³), lighter than 88% of glass grades.

Density2.21 g/cm³0.08 lb/in³
Refractive Index1.483
Light Transmission90%
Porosity0%

Mechanical11

ULE 7972 has a tensile strength of 50 MPa (7.25 ksi), stronger than 59% of glass grades. The elastic modulus is 67.6 GPa (9.8 Msi).

Elastic (Young's) Modulus67.6 GPa9.8 Msi
Shear Modulus29 GPa4.2 Msi
Bulk Modulus34 GPa4.9 Msi
Poisson's Ratio0.17
Tensile Strength (Ultimate)50 MPa7.3 ksi
Compressive Strength1,100 MPa160 ksi
Flexural Strength50 MPa7.3 ksi
Fracture Toughness (K_IC)0.7 MPa·√m0.64 ksi·√in
Hardness, Vickers550 HV
Hardness, Knoop460 HK
Hardness, Mohs6

Thermal5

ULE 7972 is rated for continuous service to 890°C (1,634 °F). It conducts heat at 1.3 W/m·K (0.757 BTU/hr·ft·°F), worse than 51% of glass grades. Thermal expansion is 0 µm/m·K (0 µin/in·°F).

Thermal Conductivity1.3 W/m·K0.76 BTU/hr·ft·°F
Specific Heat Capacity767 J/kg·K0.18 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)0 µm/m·K0 µin/in·°F
Max Service Temperature (continuous)890°C1,634 °F
Min Service Temperature-270°C-454 °F

Electrical5

ULE 7972 is an electrical insulator with a dielectric strength of 25 kV/mm (635 V/mil) and a resistivity of 1×10¹⁶ Ω·m.

Electrical Resistivity1×10¹⁶ Ω·m3.94×10²³ µΩ·in
Dielectric Strength25 kV/mm635 V/mil
Dielectric Constant (1 MHz)4
Dissipation Factor (1 MHz)0.001
Volume Resistivity1×10¹⁸ Ω·cm

Chemical & Environmental2

Corrosion resistance is excellent (92/100), better than 81% of glass grades.

Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent against water, acids and most solvents; attacked only by hydrofluoric acid, hot phosphoric acid and hot strong alkalis. Slight titania-related staining possible with prolonged alkaline exposure.

Sustainability4

Producing a kilogram of ULE 7972 takes about 200 MJ of energy and emits 14 kg of CO₂ — more than 71% of glass grades. Typical recycled content is 0%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water150 L/kg18 gal/lb
Typical Recycled Content0%

Manufacturability2

ULE 7972's machinability is poor (15/100, worse than 54% of glass grades).

MachinabilityPoor15/100
PolishabilityExcellent97/100

Common Calculations3

Specific Strength (UTS / density)calculated23 kN·m/kg
Specific Stiffness (E / density)calculated30.6 MN·m/kg
Thermal Diffusivitycalculated0.8 mm²/s

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the glass family

Yield strength against density for every glass grade FabDigit runs. ULE 7972 is highlighted; hover a dot for its name, or open the interactive family chart.

501002005002.533.5Density (g/cm³)Yield strength (MPa) — log scale

Working with ULE 7972

Is ULE 7972 easy to machine?

Diamond grinding, core drilling and ultrasonic/abrasive-waterjet machining only; deep pocket lightweighting to >80 % mass removal is routine but slow and chip-out prone at edges.

Can ULE 7972 be welded?

Joined by low-temperature frit bonding, hydroxide-catalysis bonding or high-temperature fusion sealing of ULE-to-ULE; never metal-welded, and thermal joining requires careful re-annealing to preserve CTE uniformity.

Can ULE 7972 be formed, bent or molded?

Supplied as flame-hydrolysis boules that are sliced and slumped/fused near 1500 °C; slumping and any hot work must be followed by controlled annealing around 1000 °C.

ULE 7972 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
TiO2titania dopant sets the zero-crossing temperature of CTE6.5 – 97.5
OHresidual hydroxyl from the flame process0 – 0.120.08
SiO2synthetic silica from flame hydrolysis≥ 91 (balance)

What surface finishes work on ULE 7972?

Polishes to sub-nanometre rms with cerium oxide and ion-beam figuring; optical coatings (Mo/Si multilayer, Al+MgF₂) adhere well, and acid etching with HF is used only for subsurface-damage removal.

Equivalent designations

Standards and trade names that resolve to ULE 7972 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Trade names
Corning 7972

How much does ULE 7972 cost?

ULE 7972 is a high-cost glass ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

ULE 7972 — frequently asked

What is ULE 7972 used for?

ULE 7972 is typically used for telescope mirror blanks, EUV lithography optics and metrology standards. In short: near-zero CTE substrate; lightweightable mirror blank; zerodur-class stability.

What is the tensile strength of ULE 7972?

ULE 7972 has a typical tensile strength of 50 MPa (7.25 ksi) — stronger than 59% of glass grades.

Is ULE 7972 easy to machine?

Not especially — machinability is rated poor (15/100, worse than 54% of glass grades). Diamond grinding, core drilling and ultrasonic/abrasive-waterjet machining only; deep pocket lightweighting to >80 % mass removal is routine but slow and chip-out prone at edges.

Can ULE 7972 be welded?

Joined by low-temperature frit bonding, hydroxide-catalysis bonding or high-temperature fusion sealing of ULE-to-ULE; never metal-welded, and thermal joining requires careful re-annealing to preserve CTE uniformity.

What surface finishes work on ULE 7972?

Polishes to sub-nanometre rms with cerium oxide and ion-beam figuring; optical coatings (Mo/Si multilayer, Al+MgF₂) adhere well, and acid etching with HF is used only for subsurface-damage removal.

Can ULE 7972 be formed, bent or molded?

Supplied as flame-hydrolysis boules that are sliced and slumped/fused near 1500 °C; slumping and any hot work must be followed by controlled annealing around 1000 °C.

What is the maximum service temperature of ULE 7972?

ULE 7972 is rated for continuous use to about 890°C (1,634 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does ULE 7972 cost?

ULE 7972 is a high-cost glass ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. ULE Corning Code 7972 Ultra Low Expansion Glass — Product Information — Corning Incorporated (Specialty Materials) (2016)
  2. Engineered Materials Handbook Vol. 4: Ceramics and Glasses — ASM International (1991)
  3. Properties of low-expansion optical substrate materials (ULE vs Zerodur vs fused silica) — SPIE Proceedings compilations (2014)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.