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Nomex Honeycomb Core 128kgm3

Grade

also Nomex Honeycomb

128kgm3 = 8.0 pcf / 128 kg/m³

Maximum-strength Nomex core for heavily loaded inserts, edge close-outs and ballistic/impact zones.

High cost $$$$

Values for the 128kgm3 condition

Other Nomex Honeycomb Core grades and fills

Nomex Honeycomb Core is listed in 9 conditions; see the grade overview at Nomex Honeycomb Core.

Compare all 9 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
1.8 pcf / 29 kg/m³
Lightest common grade for lightly loaded cabin interior panels and non-structural fairings.—1——
2.0 pcf / 32 kg/m³
Standard interior-panel core: best weight/stiffness trade for galleys, sidewalls and lightweight floors.—1——
Flex-Core
Use when the core must form a compound (double) curvature without cell buckling; slightly lower shear per unit density.—2——
Over-expanded cell
Over-expanded rectangular cells drape into single-curvature panels and raise W-direction shear at the cost of L-direction shear.—2——
HRH-327 type
Pick when service exceeds the ~180 °C phenolic limit or when very low outgassing/FST performance is specified.—2——
48kgm3Default
3.0 pcf / 48 kg/m³
The default aerospace/marine sandwich core — good shear strength at low weight, widely stocked in 1/8 in and 3/16 in cell.—3——
4.0 pcf / 64 kg/m³
Higher-load core for cargo floors, fittings zones and areas needing better crush resistance under bonding pressure.—4——
6.0 pcf / 96 kg/m³
Choose where local crush, high shear or fastener bearing loads dominate (ramps, engine nacelle acoustic panels).—7——
128kgm3This page
8.0 pcf / 128 kg/m³
Maximum-strength Nomex core for heavily loaded inserts, edge close-outs and ballistic/impact zones.—12——

What is Nomex Honeycomb Core 128kgm3?

Nomex Honeycomb Core 128kgm3 is Nomex Honeycomb Core in the 128kgm3 grade — maximum-strength Nomex core for heavily loaded inserts, edge close-outs and ballistic/impact zones. Nomex Honeycomb Core 128kgm3 has a tensile strength of 12 MPa (1.67 ksi), weaker than 84% of composite grades. The elastic modulus is 0.45 GPa (0.0653 Msi). Nomex Honeycomb Core 128kgm3 has a density of 0.13 g/cm³ (0.0046 lb/in³), lighter than 85% of composite grades. 48kgm3 is the default condition FabDigit quotes; 128kgm3 is available on request or by drawing note.

Advantages

  • Lightweight — 0.13 g/cm³ (0.0046 lb/in³), better than 85% of composite grades

Limitations

  • Low stiffness — 0.45 GPa (0.0653 Msi), worse than 87% of composite grades
  • Poor heat conductor — 0.11 W/m·K (0.0636 BTU/hr·ft·°F), worse than 81% of composite grades

Nomex Honeycomb Core 128kgm3 properties

Typical room-temperature values for Nomex Honeycomb Core 128kgm3; 14 are specific to this condition. Other listed values are Nomex Honeycomb Core reference data and may not represent this condition. Bars are the position among composite grades.

Physical2

Nomex Honeycomb Core 128kgm3 has a density of 0.13 g/cm³ (0.0046 lb/in³), lighter than 85% of composite grades.

Density0.13 g/cm³0 lb/in³
Water Absorption (Saturation)6%

Mechanical6

Nomex Honeycomb Core 128kgm3 has a tensile strength of 12 MPa (1.67 ksi), weaker than 84% of composite grades. The elastic modulus is 0.45 GPa (0.0653 Msi).

Elastic (Young's) Modulus0.45 GPa0.07 Msi
Shear Modulus0.11 GPa0.02 Msi
Tensile Strength (Ultimate)12 MPa1.7 ksi
Compressive Strength11 MPa1.7 ksi
Compressive Modulus0.45 GPa0.07 Msi
Shear Strength4 MPa0.65 ksi

Thermal7

Nomex Honeycomb Core 128kgm3 is rated for continuous service to 180°C (356 °F). It conducts heat at 0.11 W/m·K (0.0636 BTU/hr·ft·°F), worse than 81% of composite grades.

Thermal Conductivity0.11 W/m·K0.06 BTU/hr·ft·°F
Specific Heat Capacity1,300 J/kg·K0.31 BTU/lb·°F
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-70°C-94 °F
Flammability (UL 94)Self-extinguishing; phenolic-coated aramid core meets FAR 25.853(a) vertical burn and, in finished sandwich panels, OSU 65/65 heat release
Limiting Oxygen Index31%
Max Service Temperature (short-term)220°C428 °F

Electrical4

Nomex Honeycomb Core 128kgm3 has an electrical resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Constant (1 MHz)1.2
Dissipation Factor (1 MHz)0.004
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 77% of composite grades. UV resistance is poor.

Corrosion ResistanceExcellent88/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryGood resistance to fuels, hydraulic fluids (Skydrol), lubricating oils and most solvents thanks to the cured phenolic coating; attacked by strong acids/alkalis and degraded by long-term UV and hot-wet exposure (moisture ingress into open cells is the main service issue).

Sustainability3

Producing a kilogram of Nomex Honeycomb Core 128kgm3 takes about 300 MJ of energy and emits 16 kg of CO₂ — more than 68% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)300 MJ/kg128,977 BTU/lb
Embodied Carbon (primary production)16 kg CO₂/kg
Typical Recycled Content0%

Manufacturability1

Nomex Honeycomb Core 128kgm3's machinability is good (58/100, better than 72% of composite grades).

MachinabilityGood58/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Nomex Honeycomb Core 128kgm3

Is Nomex Honeycomb Core easy to machine?

Cut with sharp band knife, hot-wire-free rotary blade, waterjet (dry cells must be dried) or CNC router with vacuum/ice/potting support; avoid crushing cells and deburr fuzz before bonding.

Can Nomex Honeycomb Core be welded?

Not weldable — cores are joined by film adhesive splicing, foaming adhesive edge splices or potting compound at inserts.

Can Nomex Honeycomb Core be formed, bent or molded?

Standard hex core takes single curvature only; use OX or Flex-Core for tighter/compound curves, and heat-form or pre-crush cores before co-curing skins.

What surface finishes work on Nomex Honeycomb Core?

Edges and fastener zones are potted with epoxy syntactic; cores must be kept dry (bagged, dried before bonding) since absorbed moisture blows the bondline during cure.

Nomex Honeycomb Core chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
meta-aramid paper (poly-m-phenylene isopNomex T-412 type calendered paper substrate45 – 6555
node adhesive (epoxy/phenolic)printed node lines bonding the paper webs1 – 42
phenolic resin coatingmultiple dip-and-cure coats; sets density and strength≥ 35 (balance)—

Nomex Honeycomb Core 128kgm3 — frequently asked

What is Nomex Honeycomb Core 128kgm3 used for?

Nomex Honeycomb Core 128kgm3 is typically used for aircraft interior panels, sandwich composite floors, radomes and lightweight structural panels. In short: dielectric non-metallic core; fire-resistant sandwich core; 29–128 kg/m³ range.

What is the tensile strength of Nomex Honeycomb Core 128kgm3?

Nomex Honeycomb Core 128kgm3 has a typical tensile strength of 12 MPa (1.67 ksi) — weaker than 84% of composite grades. Strength varies by condition: see the 9 listed tempers.

Is Nomex Honeycomb Core 128kgm3 easy to machine?

Reasonably — machinability is rated good (58/100, better than 72% of composite grades). Cut with sharp band knife, hot-wire-free rotary blade, waterjet (dry cells must be dried) or CNC router with vacuum/ice/potting support; avoid crushing cells and deburr fuzz before bonding.

Can Nomex Honeycomb Core 128kgm3 be welded?

Not weldable — cores are joined by film adhesive splicing, foaming adhesive edge splices or potting compound at inserts.

What surface finishes work on Nomex Honeycomb Core 128kgm3?

Edges and fastener zones are potted with epoxy syntactic; cores must be kept dry (bagged, dried before bonding) since absorbed moisture blows the bondline during cure.

Can Nomex Honeycomb Core 128kgm3 be formed, bent or molded?

Standard hex core takes single curvature only; use OX or Flex-Core for tighter/compound curves, and heat-form or pre-crush cores before co-curing skins.

What is the maximum service temperature of Nomex Honeycomb Core 128kgm3?

Nomex Honeycomb Core 128kgm3 is rated for continuous use to about 180°C (356 °F), and briefly to 220°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. HexWeb HRH-10 Aramid Fibre/Phenolic Honeycomb Product Data — Hexcel (2020)
  2. Cormaster Aramid Honeycomb C1 Series — Schütz / Euro-Composites (2021)
  3. ASTM C365 / C273 / C297 — Honeycomb core flatwise compression, shear and flatwise tension — ASTM (2016)
  4. MIL-HDBK-23 / CMH-17 Vol.6 Sandwich Structures — DoD / CMH-17 (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.