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LE

Grade

ASTM D709 Grade L, D709 Type L · GB 5021

LE = fine-weave cotton fabric phenolic, electrical grade

Pick when the same machined cotton-phenolic part must also insulate at power frequency in dry conditions.

Premium cost $$$

Values for the LE condition

Other L grades and fills

L is listed in 5 conditions; see the grade overview at L.

Compare all 5 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
L + MoS2/graphite
Use for unlubricated or marginally lubricated bushings, thrust washers and slide blocks where friction and stick-slip must be minimised.—851.6105 HRM
L, oil-impregnated
Oil-impregnated fine-weave phenolic for water-lubricated or oil-fed bearings such as rolling-mill and pump bushings.—851.7100 HRM
L, flame-retardant modified
FR-modified cotton phenolic for enclosure and switchgear parts needing a UL 94 V-0 rating.—881.7106 HRM
LEThis page
Fine-weave cotton fabric phenolic, electrical grade
Pick when the same machined cotton-phenolic part must also insulate at power frequency in dry conditions.—901.7105 HRM
LDefault
Fine-weave cotton fabric phenolic, mechanical grade
Standard choice for machined gears, bushings, wear pads and jigs where fine surface finish and dimensional stability matter more than electrical properties.—951.8108 HRM

What is LE?

LE is L in the LE grade — pick when the same machined cotton-phenolic part must also insulate at power frequency in dry conditions. LE has a tensile strength of 90 MPa (13.1 ksi), weaker than 72% of composite grades. Elongation at break is 1.7% and the elastic modulus is 7.2 GPa (1.04 Msi). LE has a density of 1.36 g/cm³ (0.0491 lb/in³), lighter than 70% of composite grades. Its glass-transition temperature is 155°C (311 °F). L is the default condition FabDigit quotes; LE is available on request or by drawing note.

Advantages

  • Easy to machine — 80/100, better than 85% of composite grades

Limitations

  • Low fracture toughness — 1.9 MPa·√m (1.73 ksi·√in), worse than 88% of composite grades
  • Needs corrosion protection — 55/100, worse than 87% of composite grades
  • Limited service temperature — 120°C (248 °F), worse than 78% of composite grades

LE properties

Typical room-temperature values for LE; 20 are specific to this condition. Other listed values are L reference data and may not represent this condition. Bars are the position among composite grades.

Physical4

LE has a density of 1.36 g/cm³ (0.0491 lb/in³), lighter than 70% of composite grades. Its glass-transition temperature is 155°C (311 °F).

Density1.36 g/cm³0.05 lb/in³
Glass Transition (Tg)155°C311 °F
Water Absorption (24 h)1.2%
Water Absorption (Saturation)4.5%

Mechanical14

LE has a tensile strength of 90 MPa (13.1 ksi), weaker than 72% of composite grades. Elongation at break is 1.7% and the elastic modulus is 7.2 GPa (1.04 Msi).

Elastic (Young's) Modulus7.2 GPa1 Msi
Shear Modulus2.8 GPa0.41 Msi
Poisson's Ratio0.25
Tensile Strength (Ultimate)90 MPa13.1 ksi
Elongation at Break1.7%
Compressive Strength250 MPa36.3 ksi
Compressive Modulus7 GPa1 Msi
Flexural Strength120 MPa17.4 ksi
Flexural Modulus7.8 GPa1.1 Msi
Shear Strength95 MPa13.8 ksi
Fracture Toughness (K_IC)1.9 MPa·√m1.7 ksi·√in
Izod Impact, Notched55 J/m1 ft·lbf/in
Hardness, Rockwell M105 HRM
Hardness, Rockwell R120 HRR

Thermal9

LE is rated for continuous service to 120°C (248 °F). It conducts heat at 0.28 W/m·K (0.162 BTU/hr·ft·°F), worse than 71% of composite grades. Thermal expansion is 25 µm/m·K (13.9 µin/in·°F).

Thermal Conductivity0.28 W/m·K0.16 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)25 µm/m·K13.9 µin/in·°F
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 1.8 MPa150°C302 °F
Flammability (UL 94)HB (self-extinguishing char-forming; FR-modified cotton phenolic can reach V-0)
Limiting Oxygen Index32%
Max Service Temperature (short-term)150°C302 °F

Electrical7

LE is an electrical insulator with a dielectric strength of 14 kV/mm (355.6 V/mil) and a resistivity of 1×10¹⁰ Ω·m.

Electrical Resistivity1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
Dielectric Strength14 kV/mm356 V/mil
Dielectric Constant (1 MHz)6
Dissipation Factor (1 MHz)0.06
Volume Resistivity1×10¹² Ω·cm
Surface Resistivity1×10¹⁰ Ω
Comparative Tracking Index (CTI)125 V

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 87% of composite grades. UV resistance is fair.

Corrosion ResistanceGood55/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryGood against mineral oils, greases, fuels, aliphatic solvents and weak acids; attacked by strong alkalis, hot concentrated acids and oxidizers; hygroscopic cotton reinforcement swells and loses electrical properties in humid/wet service.

Sustainability3

Producing a kilogram of LE takes about 90 MJ of energy and emits 4.6 kg of CO₂ — less than 75% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)90 MJ/kg38,693 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Typical Recycled Content0%

Manufacturability2

LE's machinability is very good (80/100, better than 85% of composite grades).

MachinabilityVery good80/100
PolishabilityFair45/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with LE

Is L easy to machine?

Machines readily with sharp carbide or PCD tooling at high speed and low feed; dust is abrasive and irritating, so use extraction and avoid heat build-up that scorches the resin.

Can L be welded?

Thermoset — cannot be welded or heat-formed; join by bolting, riveting, pinning or epoxy bonding after abrading the surface.

Can L be formed, bent or molded?

Supplied as fully cured pressed sheet, rolled tube or rod; shape only by cutting/machining, and pre-drill before tapping to avoid delamination or edge chipping.

What surface finishes work on L?

Cannot be plated or anodised; edges are usually sealed with varnish, epoxy or oil to limit moisture pick-up, and surfaces can be sanded and lightly polished to a matte dark-brown finish.

L chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
cotton fabric (fine weave, plain/twill)reinforcement, typically 100–160 g/m² fine-weave cloth45 – 6055
residual volatiles / moisture0 – 21
phenol-formaldehyde (resol) resinmatrix, cured under heat and pressure≥ 38 (balance)—

LE — frequently asked

What is LE used for?

LE is typically used for precision gears, bushings, rollers and cam followers. In short: fine-weave mechanical cotton phenolic; quiet-running gear material; moS2 and oil-filled options.

What is the tensile strength of LE?

LE has a typical tensile strength of 90 MPa (13.1 ksi) — weaker than 72% of composite grades. Strength varies by condition: see the 5 listed tempers.

Is LE easy to machine?

Yes — machinability is rated very good (80/100, better than 85% of composite grades). Machines readily with sharp carbide or PCD tooling at high speed and low feed; dust is abrasive and irritating, so use extraction and avoid heat build-up that scorches the resin.

Can LE be welded?

Thermoset — cannot be welded or heat-formed; join by bolting, riveting, pinning or epoxy bonding after abrading the surface.

What surface finishes work on LE?

Cannot be plated or anodised; edges are usually sealed with varnish, epoxy or oil to limit moisture pick-up, and surfaces can be sanded and lightly polished to a matte dark-brown finish.

Can LE be formed, bent or molded?

Supplied as fully cured pressed sheet, rolled tube or rod; shape only by cutting/machining, and pre-drill before tapping to avoid delamination or edge chipping.

What is the maximum service temperature of LE?

LE is rated for continuous use to about 120°C (248 °F), and briefly to 150°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM D709 Standard Specification for Laminated Thermosetting Materials — ASTM International (2017)
  2. NEMA LI 1 Industrial Laminating Thermosetting Products — NEMA (1998)
  3. IEC 60893-3-4 Insulating materials — Industrial rigid laminated sheets — Phenolic cellulose (PF CL/CC/CP) — IEC (2013)
  4. Cotton fabric phenolic laminate (Grade L/LE) datasheets — Various laminate producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.