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Zinc Alloy Zamak 2 vs Zinc Anode Alloy

Zinc Alloy · grade comparison

Zinc Alloy Zamak 2 and Zinc Anode Alloy are both zinc alloy grades. Zamak 2 is the stronger of the two: yield strength 283 MPa (41 ksi) against 50 MPa (7.25 ksi) for Zinc Anode Alloy, about 5.7 times as much; tensile strength follows at 359 MPa (52.1 ksi) vs 80 MPa (11.6 ksi). In exchange, Zinc Anode Alloy is the more ductile: elongation 8% versus 7% for Zamak 2, and Zamak 2 is harder (100 HB vs 38 HB). Zamak 2 is lighter (6.6 g/cm³ vs 7.13 g/cm³ for Zinc Anode Alloy) and Zamak 2 runs hotter in service (100°C vs 50°C continuous). On the shop floor, Zamak 2 sits in a lower cost tier (standard, $$) than Zinc Anode Alloy (premium, $$$).

Zamak 2Choose it when strength drives the design, or when weight is the constraint.

Zinc Anode AlloyChoose it when the part is bent, formed or impact-loaded.

Zamak 2 vs Zinc Anode Alloy: properties

Zamak 2Zinc Anode Alloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

96 GPa13.9 Msi
100 GPa14.5 Msi

Shear Modulus

37 GPa5.4 Msi
40 GPa5.8 Msi

Poisson's Ratio

0.29
0.25

Tensile Strength (Ultimate)

359 MPa52.1 ksi
80 MPa11.6 ksi

Yield Strength (0.2% offset)

283 MPa41 ksi
50 MPa7.3 ksi

Elongation at Break

7%
8%

Compressive Strength

641 MPa93 ksi
—

Shear Strength

317 MPa46 ksi
—

Fatigue Strength (Endurance Limit)

59 MPa8.6 ksi
—

Charpy V-Notch Impact (RT)

47 J34.7 ft·lbf
—

Hardness, Brinell

100 HB
38 HB

Same in both: Bulk Modulus 70 GPa10.2 Msi

Physical

Density and transition temperatures.

Density

6.6 g/cm³0.24 lb/in³
7.13 g/cm³0.26 lb/in³

Melting Point (Solidus)

379°C714 °F
419°C786 °F

Liquidus Temperature

390°C734 °F
420°C788 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

105 W/m·K60.7 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Specific Heat Capacity

419 J/kg·K0.1 BTU/lb·°F
390 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

27.8 µm/m·K15.4 µin/in·°F
30.5 µm/m·K16.9 µin/in·°F

Latent Heat of Fusion

110 J/g47.3 BTU/lb
112 J/g48.2 BTU/lb

Max Service Temperature (continuous)

100°C212 °F
50°C122 °F

Min Service Temperature

-20°C-4 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

25 % IACS
26 % IACS

Electrical Resistivity

6.85×10⁻⁸ Ω·m2.7 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1 V
-1.03 V

Corrosion Resistance

40 / 100
18 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

100%
70%

Formability (cold)

15 / 100
35 / 100

Castability

95 / 100
90 / 100

Brazeability / Solderability

45 / 100
50 / 100

Polishability

80 / 100
35 / 100

Same in both: Machinability 80 / 100 · Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

56 MJ/kg24,076 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.4 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

25%
8%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

54 kN·m/kg
11 kN·m/kg

Specific Stiffness (E / density)

14.5 MN·m/kg
14 MN·m/kg

Modulus of Resilience

417 kJ/m³
13 kJ/m³

Thermal Diffusivity

38 mm²/s
39.6 mm²/s

Thermal Shock Resistance Index

14
3

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZamak 2Zinc Anode Alloy

Manufacturing and finishing

CapabilityZamak 2Zinc Anode Alloy
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——
Chrome PlatingYes—
E-CoatingYes—
Nickel PlatingYes—
PaintingYes—
Powder CoatingYes—

They share 1 finish: Copper Plating.

Zamak 2 vs Zinc Anode Alloy — frequently asked

Is Zamak 2 stronger than Zinc Anode Alloy?

Yes. Zamak 2 has a typical yield strength of 283 MPa (41 ksi) against 50 MPa (7.25 ksi) for Zinc Anode Alloy — about 5.7 times as much. Tensile strength is 359 MPa (52.1 ksi) vs 80 MPa (11.6 ksi).

Which is cheaper, Zamak 2 or Zinc Anode Alloy?

Zamak 2 is the lower-cost material: it sits in the standard tier ($$) while Zinc Anode Alloy is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Zamak 2 over Zinc Anode Alloy?

Pick Zamak 2 when strength drives the design, or when weight is the constraint. Pick Zinc Anode Alloy when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Zamak 2 and Zinc Anode Alloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.