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Zinc Alloy ZA-27 vs Zn-Cu-Ti

Zinc Alloy · grade comparison

Zinc Alloy ZA-27 and Zn-Cu-Ti are both zinc alloy grades. ZA-27 is the stronger of the two: yield strength 370 MPa (53.7 ksi) against 120 MPa (17.4 ksi) for Zn-Cu-Ti, about 3.1 times as much; tensile strength follows at 425 MPa (61.6 ksi) vs 165 MPa (23.9 ksi). In exchange, Zn-Cu-Ti is the more ductile: elongation 42% versus 3% for ZA-27, and ZA-27 is harder (118 HB vs 47 HB). ZA-27 is lighter (5 g/cm³ vs 7.2 g/cm³ for Zn-Cu-Ti) and Zn-Cu-Ti is stiffer (85 GPa vs 78 GPa). On the shop floor, Zn-Cu-Ti welds better (fair vs poor).

ZA-27Choose it when strength drives the design, or when weight is the constraint.

Zn-Cu-TiChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

ZA-27 vs Zn-Cu-Ti: properties

ZA-27Zn-Cu-Ti

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

78 GPa11.3 Msi
85 GPa12.3 Msi

Shear Modulus

29.5 GPa4.3 Msi
40 GPa5.8 Msi

Bulk Modulus

72 GPa10.4 Msi
70 GPa10.2 Msi

Poisson's Ratio

0.32
0.25

Tensile Strength (Ultimate)

425 MPa61.6 ksi
165 MPa23.9 ksi

Yield Strength (0.2% offset)

370 MPa53.7 ksi
120 MPa17.4 ksi

Elongation at Break

3%
42%

Compressive Strength

340 MPa49.3 ksi
—

Shear Strength

280 MPa40.6 ksi
130 MPa18.9 ksi

Fatigue Strength (Endurance Limit)

172 MPa24.9 ksi
50 MPa7.3 ksi

Charpy V-Notch Impact (RT)

7 J5.2 ft·lbf
10 J7.4 ft·lbf

Hardness, Brinell

118 HB
47 HB

Hardness, Rockwell B

69 HRB
—

Hardness, Vickers

124 HV
50 HV

Physical

Density and transition temperatures.

Density

5 g/cm³0.18 lb/in³
7.2 g/cm³0.26 lb/in³

Melting Point (Solidus)

375°C707 °F
418°C784 °F

Liquidus Temperature

484°C903 °F
425°C797 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

125.5 W/m·K72.5 BTU/hr·ft·°F
109 W/m·K63 BTU/hr·ft·°F

Specific Heat Capacity

525 J/kg·K0.13 BTU/lb·°F
390 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

26 µm/m·K14.4 µin/in·°F
22 µm/m·K12.2 µin/in·°F

Latent Heat of Fusion

160 J/g68.8 BTU/lb
112 J/g48.2 BTU/lb

Min Service Temperature

-20°C-4 °F
-50°C-58 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

29.7 % IACS
27 % IACS

Electrical Resistivity

5.8×10⁻⁸ Ω·m2.28 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1 V
-1.03 V

Corrosion Resistance

45 / 100
60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

78 / 100
75 / 100

Weldability

20 / 100
40 / 100

Formability (cold)

10 / 100
85 / 100

Castability

75 / 100
—

Brazeability / Solderability

25 / 100
90 / 100

Polishability

70 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 70%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

90 MJ/kg38,693 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

110 L/kg13.2 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

85 kN·m/kg
23 kN·m/kg

Specific Stiffness (E / density)

15.6 MN·m/kg
11.8 MN·m/kg

Modulus of Resilience

878 kJ/m³
85 kJ/m³

Thermal Diffusivity

47.8 mm²/s
38.8 mm²/s

Thermal Shock Resistance Index

26
10

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZA-27Zn-Cu-Ti

Manufacturing and finishing

CapabilityZA-27Zn-Cu-Ti
Sheet metal—Yes
Default conditionAs CastO
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—

Both are offered for CNC machining. Both take the same 6 finishes: Chrome Plating, Copper Plating, E-Coating, Nickel Plating, Painting, Powder Coating.

ZA-27 vs Zn-Cu-Ti — frequently asked

Is ZA-27 stronger than Zn-Cu-Ti?

Yes. ZA-27 has a typical yield strength of 370 MPa (53.7 ksi) against 120 MPa (17.4 ksi) for Zn-Cu-Ti — about 3.1 times as much. Tensile strength is 425 MPa (61.6 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, ZA-27 or Zn-Cu-Ti?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, ZA-27 or Zn-Cu-Ti?

Zn-Cu-Ti. Its weldability rates fair (40/100) against poor (20/100) for ZA-27.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZA-27 and Zn-Cu-Ti side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.