FabDigitFabDigit

Zinc Alloy Prime Western Zinc vs ZA-27

Zinc Alloy · grade comparison

Zinc Alloy Prime Western Zinc and ZA-27 are both zinc alloy grades. ZA-27 is the stronger of the two: yield strength 370 MPa (53.7 ksi) against 20 MPa (2.9 ksi) for Prime Western Zinc, about 19 times as much; tensile strength follows at 425 MPa (61.6 ksi) vs 35 MPa (5.08 ksi). In exchange, Prime Western Zinc is the more ductile: elongation 5% versus 3% for ZA-27, and ZA-27 is harder (118 HB vs 32 HB). ZA-27 is lighter (5 g/cm³ vs 7.14 g/cm³ for Prime Western Zinc) and Prime Western Zinc is stiffer (96 GPa vs 78 GPa).

Prime Western ZincChoose it when the part is bent, formed or impact-loaded.

ZA-27Choose it when strength drives the design, or when weight is the constraint.

Prime Western Zinc vs ZA-27: properties

Prime Western ZincZA-27

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

96 GPa13.9 Msi
78 GPa11.3 Msi

Shear Modulus

38 GPa5.5 Msi
29.5 GPa4.3 Msi

Bulk Modulus

70 GPa10.2 Msi
72 GPa10.4 Msi

Poisson's Ratio

0.25
0.32

Tensile Strength (Ultimate)

35 MPa5.1 ksi
425 MPa61.6 ksi

Yield Strength (0.2% offset)

20 MPa2.9 ksi
370 MPa53.7 ksi

Elongation at Break

5%
3%

Compressive Strength

70 MPa10.2 ksi
340 MPa49.3 ksi

Shear Strength

30 MPa4.4 ksi
280 MPa40.6 ksi

Fatigue Strength (Endurance Limit)

18 MPa2.6 ksi
172 MPa24.9 ksi

Hardness, Brinell

32 HB
118 HB

Charpy V-Notch Impact (RT)

—
7 J5.2 ft·lbf

Hardness, Rockwell B

—
69 HRB

Hardness, Vickers

—
124 HV

Physical

Density and transition temperatures.

Density

7.14 g/cm³0.26 lb/in³
5 g/cm³0.18 lb/in³

Melting Point (Solidus)

418°C784 °F
375°C707 °F

Liquidus Temperature

420°C787 °F
484°C903 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

110 W/m·K63.6 BTU/hr·ft·°F
125.5 W/m·K72.5 BTU/hr·ft·°F

Specific Heat Capacity

390 J/kg·K0.09 BTU/lb·°F
525 J/kg·K0.13 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

31 µm/m·K17.2 µin/in·°F
26 µm/m·K14.4 µin/in·°F

Latent Heat of Fusion

112 J/g48.2 BTU/lb
160 J/g68.8 BTU/lb

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
29.7 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
5.8×10⁻⁸ Ω·m2.28 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.03 V
-1 V

Corrosion Resistance

30 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
78 / 100

Formability (cold)

40 / 100
10 / 100

Castability

85 / 100
75 / 100

Brazeability / Solderability

80 / 100
25 / 100

Polishability

40 / 100
70 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 70% · Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

53 MJ/kg22,786 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

120 L/kg14.4 gal/lb
110 L/kg13.2 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

5 kN·m/kg
85 kN·m/kg

Specific Stiffness (E / density)

13.4 MN·m/kg
15.6 MN·m/kg

Modulus of Resilience

2 kJ/m³
878 kJ/m³

Thermal Diffusivity

39.5 mm²/s
47.8 mm²/s

Thermal Shock Resistance Index

1
26

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZA-27Prime Western Zinc

Manufacturing and finishing

CapabilityPrime Western ZincZA-27
CNC machining—Yes
Default condition—As Cast
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
E-Coating—Yes
Nickel Plating—Yes
Painting—Yes
Powder Coating—Yes

They share 1 finish: Copper Plating.

Prime Western Zinc vs ZA-27 — frequently asked

Is ZA-27 stronger than Prime Western Zinc?

Yes. ZA-27 has a typical yield strength of 370 MPa (53.7 ksi) against 20 MPa (2.9 ksi) for Prime Western Zinc — about 19 times as much. Tensile strength is 425 MPa (61.6 ksi) vs 35 MPa (5.08 ksi).

Which is cheaper, Prime Western Zinc or ZA-27?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Prime Western Zinc over ZA-27?

Pick Prime Western Zinc when the part is bent, formed or impact-loaded. Pick ZA-27 when strength drives the design, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Prime Western Zinc and ZA-27 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.