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Titanium Ti-6Al-6V-2Sn vs Ti Grade 24

Titanium · grade comparison

Titanium Ti-6Al-6V-2Sn and Ti Grade 24 are both titanium grades. Ti-6Al-6V-2Sn is the stronger of the two: yield strength 980 MPa (142 ksi) against 880 MPa (128 ksi) for Ti Grade 24, about 11% more; tensile strength follows at 1,050 MPa (152 ksi) vs 950 MPa (138 ksi). Ti Grade 24 runs hotter in service (400°C vs 315°C continuous). On the shop floor, Ti Grade 24 welds better (very good vs fair).

Ti-6Al-6V-2SnChoose it when strength drives the design.

Ti Grade 24Choose it when the part sees heat, or when it will be welded.

Ti-6Al-6V-2Sn vs Ti Grade 24: properties

Ti-6Al-6V-2SnTi Grade 24

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
114 GPa16.5 Msi

Shear Modulus

42.5 GPa6.2 Msi
44 GPa6.4 Msi

Bulk Modulus

105 GPa15.2 Msi
110 GPa16 Msi

Poisson's Ratio

0.32
0.34

Tensile Strength (Ultimate)

1,050 MPa152 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

980 MPa142 ksi
880 MPa128 ksi

Reduction in Area

30%
36%

Compressive Strength

1,010 MPa146 ksi
970 MPa141 ksi

Shear Strength

690 MPa100 ksi
580 MPa84.1 ksi

Fatigue Strength (Endurance Limit)

550 MPa79.8 ksi
510 MPa74 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

19 J14 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

340 HB
334 HB

Hardness, Vickers

355 HV
349 HV

Same in both: Elongation at Break 14% · Hardness, Rockwell C 36 HRC

Physical

Density and transition temperatures.

Density

4.54 g/cm³0.16 lb/in³
4.43 g/cm³0.16 lb/in³

Melting Point (Solidus)

1,690°C3,074 °F
1,604°C2,919 °F

Liquidus Temperature

1,705°C3,101 °F
1,660°C3,020 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

6.6 W/m·K3.8 BTU/hr·ft·°F
6.7 W/m·K3.9 BTU/hr·ft·°F

Specific Heat Capacity

544 J/kg·K0.13 BTU/lb·°F
526 J/kg·K0.13 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

9.1 µm/m·K5.1 µin/in·°F
8.7 µm/m·K4.8 µin/in·°F

Max Service Temperature (continuous)

315°C599 °F
400°C752 °F

Same in both: Latent Heat of Fusion 365 J/g157 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.1 % IACS
1 % IACS

Electrical Resistivity

1.57×10⁻⁶ Ω·m61.8 µΩ·in
1.7×10⁻⁶ Ω·m66.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

82 / 100
93 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

17 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
22%

Weldability

35 / 100
70 / 100

Formability (cold)

20 / 100
25 / 100

Castability

30 / 100
40 / 100

Brazeability / Solderability

45 / 100
35 / 100

Polishability

65 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

690 MJ/kg296,647 BTU/lb
700 MJ/kg300,946 BTU/lb

Embodied Water

900 L/kg108 gal/lb
700 L/kg83.9 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Carbon (primary production) 45 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

231 kN·m/kg
214 kN·m/kg

Specific Stiffness (E / density)

24.2 MN·m/kg
25.7 MN·m/kg

Modulus of Resilience

4,365 kJ/m³
3,396 kJ/m³

Thermal Diffusivity

2.7 mm²/s
2.9 mm²/s

Thermal Shock Resistance Index

7
6

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-6Al-6V-2SnTi Grade 24

Manufacturing and finishing

CapabilityTi-6Al-6V-2SnTi Grade 24
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 1 finish: Plasma Spray.

Ti-6Al-6V-2Sn vs Ti Grade 24 — frequently asked

Is Ti-6Al-6V-2Sn stronger than Ti Grade 24?

Yes. Ti-6Al-6V-2Sn has a typical yield strength of 980 MPa (142 ksi) against 880 MPa (128 ksi) for Ti Grade 24 — about 11% more. Tensile strength is 1,050 MPa (152 ksi) vs 950 MPa (138 ksi).

Which is cheaper, Ti-6Al-6V-2Sn or Ti Grade 24?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Ti-6Al-6V-2Sn or Ti Grade 24?

Ti Grade 24. Its weldability rates very good (70/100) against fair (35/100) for Ti-6Al-6V-2Sn.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-6Al-6V-2Sn and Ti Grade 24 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.