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Titanium TC21 vs Ti-6Al-6V-2Sn

Titanium · grade comparison

Titanium TC21 and Ti-6Al-6V-2Sn are both titanium grades. TC21 is the stronger of the two: yield strength 1,060 MPa (154 ksi) against 980 MPa (142 ksi) for Ti-6Al-6V-2Sn, about 8% more; tensile strength follows at 1,150 MPa (167 ksi) vs 1,050 MPa (152 ksi). In exchange, Ti-6Al-6V-2Sn is the more ductile: elongation 14% versus 10% for TC21, and TC21 is harder (38 HRC vs 36 HRC). TC21 runs hotter in service (350°C vs 315°C continuous). On the shop floor, TC21 welds better (50 vs 35 out of 100).

TC21Choose it when strength drives the design, or when the part sees heat.

Ti-6Al-6V-2SnChoose it when the part is bent, formed or impact-loaded.

TC21 vs Ti-6Al-6V-2Sn: properties

TC21Ti-6Al-6V-2Sn

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

114 GPa16.5 Msi
110 GPa16 Msi

Shear Modulus

43 GPa6.2 Msi
42.5 GPa6.2 Msi

Bulk Modulus

112 GPa16.2 Msi
105 GPa15.2 Msi

Poisson's Ratio

0.33
0.32

Tensile Strength (Ultimate)

1,150 MPa167 ksi
1,050 MPa152 ksi

Yield Strength (0.2% offset)

1,060 MPa154 ksi
980 MPa142 ksi

Elongation at Break

10%
14%

Reduction in Area

25%
30%

Compressive Strength

1,120 MPa162 ksi
1,010 MPa146 ksi

Shear Strength

700 MPa102 ksi
690 MPa100 ksi

Fatigue Strength (Endurance Limit)

570 MPa82.7 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
60 MPa·√m54.6 ksi·√in

Charpy V-Notch Impact (RT)

28 J20.7 ft·lbf
19 J14 ft·lbf

Hardness, Brinell

350 HB
340 HB

Hardness, Rockwell C

38 HRC
36 HRC

Hardness, Vickers

365 HV
355 HV

Physical

Density and transition temperatures.

Density

4.58 g/cm³0.17 lb/in³
4.54 g/cm³0.16 lb/in³

Melting Point (Solidus)

1,600°C2,912 °F
1,690°C3,074 °F

Liquidus Temperature

1,660°C3,020 °F
1,705°C3,101 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

7 W/m·K4 BTU/hr·ft·°F
6.6 W/m·K3.8 BTU/hr·ft·°F

Specific Heat Capacity

540 J/kg·K0.13 BTU/lb·°F
544 J/kg·K0.13 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

9 µm/m·K5 µin/in·°F
9.1 µm/m·K5.1 µin/in·°F

Max Service Temperature (continuous)

350°C662 °F
315°C599 °F

Same in both: Latent Heat of Fusion 365 J/g157 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1 % IACS
1.1 % IACS

Electrical Resistivity

1.7×10⁻⁶ Ω·m66.9 µΩ·in
1.57×10⁻⁶ Ω·m61.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

92 / 100
82 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

16 / 100
17 / 100

Machinability Rating (AISI 1212 = 100 %)

18%
20%

Weldability

50 / 100
35 / 100

Formability (cold)

18 / 100
20 / 100

Brazeability / Solderability

40 / 100
45 / 100

Polishability

70 / 100
65 / 100

Castability

—
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

700 MJ/kg300,946 BTU/lb
690 MJ/kg296,647 BTU/lb

Embodied Water

400 L/kg47.9 gal/lb
900 L/kg108 gal/lb

Typical Recycled Content

20%
30%

Same in both: Embodied Carbon (primary production) 45 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

251 kN·m/kg
231 kN·m/kg

Specific Stiffness (E / density)

24.9 MN·m/kg
24.2 MN·m/kg

Modulus of Resilience

4,928 kJ/m³
4,365 kJ/m³

Thermal Diffusivity

2.8 mm²/s
2.7 mm²/s

Thermal Shock Resistance Index

8
7

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-6Al-6V-2SnTC21

Manufacturing and finishing

CapabilityTC21Ti-6Al-6V-2Sn
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 1 finish: Plasma Spray.

TC21 vs Ti-6Al-6V-2Sn — frequently asked

Is TC21 stronger than Ti-6Al-6V-2Sn?

Yes. TC21 has a typical yield strength of 1,060 MPa (154 ksi) against 980 MPa (142 ksi) for Ti-6Al-6V-2Sn — about 8% more. Tensile strength is 1,150 MPa (167 ksi) vs 1,050 MPa (152 ksi).

Which is cheaper, TC21 or Ti-6Al-6V-2Sn?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, TC21 or Ti-6Al-6V-2Sn?

TC21. Its weldability rates fair (50/100) against fair (35/100) for Ti-6Al-6V-2Sn.

Ready to make it?

Upload a CAD file and FabDigit prices the part in TC21 and Ti-6Al-6V-2Sn side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.