FabDigitFabDigit

Titanium Ti-6Al-2Sn-4Zr-6Mo vs Ti-6Al-6V-2Sn

Titanium · grade comparison

Titanium Ti-6Al-2Sn-4Zr-6Mo and Ti-6Al-6V-2Sn are both titanium grades. Ti-6Al-2Sn-4Zr-6Mo is the stronger of the two: yield strength 1,100 MPa (160 ksi) against 980 MPa (142 ksi) for Ti-6Al-6V-2Sn, about 12% more; tensile strength follows at 1,170 MPa (170 ksi) vs 1,050 MPa (152 ksi). In exchange, Ti-6Al-6V-2Sn is the more ductile: elongation 14% versus 10% for Ti-6Al-2Sn-4Zr-6Mo, and Ti-6Al-2Sn-4Zr-6Mo is harder (38 HRC vs 36 HRC). Ti-6Al-2Sn-4Zr-6Mo runs hotter in service (400°C vs 315°C continuous).

Ti-6Al-2Sn-4Zr-6MoChoose it when strength drives the design, or when the part sees heat.

Ti-6Al-6V-2SnChoose it when the part is bent, formed or impact-loaded.

Ti-6Al-2Sn-4Zr-6Mo vs Ti-6Al-6V-2Sn: properties

Ti-6Al-2Sn-4Zr-6MoTi-6Al-6V-2Sn

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

114 GPa16.5 Msi
110 GPa16 Msi

Shear Modulus

43 GPa6.2 Msi
42.5 GPa6.2 Msi

Bulk Modulus

112 GPa16.2 Msi
105 GPa15.2 Msi

Poisson's Ratio

0.33
0.32

Tensile Strength (Ultimate)

1,170 MPa170 ksi
1,050 MPa152 ksi

Yield Strength (0.2% offset)

1,100 MPa160 ksi
980 MPa142 ksi

Elongation at Break

10%
14%

Reduction in Area

22%
30%

Compressive Strength

1,180 MPa171 ksi
1,010 MPa146 ksi

Shear Strength

720 MPa104 ksi
690 MPa100 ksi

Fatigue Strength (Endurance Limit)

560 MPa81.2 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

32 MPa·√m29.1 ksi·√in
60 MPa·√m54.6 ksi·√in

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
19 J14 ft·lbf

Hardness, Brinell

350 HB
340 HB

Hardness, Rockwell C

38 HRC
36 HRC

Hardness, Vickers

370 HV
355 HV

Physical

Density and transition temperatures.

Density

4.65 g/cm³0.17 lb/in³
4.54 g/cm³0.16 lb/in³

Melting Point (Solidus)

1,590°C2,894 °F
1,690°C3,074 °F

Liquidus Temperature

1,650°C3,002 °F
1,705°C3,101 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

480 J/kg·K0.11 BTU/lb·°F
544 J/kg·K0.13 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

8 µm/m·K4.4 µin/in·°F
9.1 µm/m·K5.1 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
315°C599 °F

Same in both: Thermal Conductivity 6.6 W/m·K3.8 BTU/hr·ft·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1 % IACS
1.1 % IACS

Electrical Resistivity

1.8×10⁻⁶ Ω·m70.9 µΩ·in
1.57×10⁻⁶ Ω·m61.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
82 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

14 / 100
17 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
20%

Weldability

30 / 100
35 / 100

Formability (cold)

10 / 100
20 / 100

Brazeability / Solderability

35 / 100
45 / 100

Polishability

70 / 100
65 / 100

Castability

—
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

700 MJ/kg300,946 BTU/lb
690 MJ/kg296,647 BTU/lb

Embodied Carbon (primary production)

42 kg CO₂/kg
45 kg CO₂/kg

Embodied Water

1,000 L/kg120 gal/lb
900 L/kg108 gal/lb

Typical Recycled Content

25%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

252 kN·m/kg
231 kN·m/kg

Specific Stiffness (E / density)

24.5 MN·m/kg
24.2 MN·m/kg

Modulus of Resilience

5,307 kJ/m³
4,365 kJ/m³

Thermal Diffusivity

3 mm²/s
2.7 mm²/s

Thermal Shock Resistance Index

8
7

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-6Al-6V-2SnTi-6Al-2Sn-4Zr-6Mo

Manufacturing and finishing

CapabilityTi-6Al-2Sn-4Zr-6MoTi-6Al-6V-2Sn
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 1 finish: Plasma Spray.

Ti-6Al-2Sn-4Zr-6Mo vs Ti-6Al-6V-2Sn — frequently asked

Is Ti-6Al-2Sn-4Zr-6Mo stronger than Ti-6Al-6V-2Sn?

Yes. Ti-6Al-2Sn-4Zr-6Mo has a typical yield strength of 1,100 MPa (160 ksi) against 980 MPa (142 ksi) for Ti-6Al-6V-2Sn — about 12% more. Tensile strength is 1,170 MPa (170 ksi) vs 1,050 MPa (152 ksi).

Which is cheaper, Ti-6Al-2Sn-4Zr-6Mo or Ti-6Al-6V-2Sn?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Ti-6Al-2Sn-4Zr-6Mo or Ti-6Al-6V-2Sn?

Ti-6Al-6V-2Sn. Its weldability rates fair (35/100) against poor (30/100) for Ti-6Al-2Sn-4Zr-6Mo.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-6Al-2Sn-4Zr-6Mo and Ti-6Al-6V-2Sn side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.