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Titanium Ti-6Al-2Sn-4Zr-2Mo-0.1Si vs Ti-8Al-1Mo-1V

Titanium · grade comparison

Titanium Ti-6Al-2Sn-4Zr-2Mo-0.1Si and Ti-8Al-1Mo-1V are both titanium grades. Both yield at about 930 MPa — strength does not separate them. Ti-8Al-1Mo-1V is lighter (4.37 g/cm³ vs 4.54 g/cm³ for Ti-6Al-2Sn-4Zr-2Mo-0.1Si) and Ti-8Al-1Mo-1V is stiffer (124 GPa vs 114 GPa). On the shop floor, Ti-6Al-2Sn-4Zr-2Mo-0.1Si welds better (65 vs 55 out of 100).

Ti-6Al-2Sn-4Zr-2Mo-0.1SiChoose it when the part sees heat, or when it will be welded.

Ti-8Al-1Mo-1VChoose it when weight is the constraint.

Ti-6Al-2Sn-4Zr-2Mo-0.1Si vs Ti-8Al-1Mo-1V: properties

Ti-6Al-2Sn-4Zr-2Mo-0.1SiTi-8Al-1Mo-1V

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

114 GPa16.5 Msi
124 GPa18 Msi

Shear Modulus

44.5 GPa6.5 Msi
46 GPa6.7 Msi

Bulk Modulus

107 GPa15.5 Msi
115 GPa16.7 Msi

Tensile Strength (Ultimate)

1,010 MPa146 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

930 MPa135 ksi
950 MPa138 ksi

Reduction in Area

33%
30%

Compressive Strength

970 MPa141 ksi
1,000 MPa145 ksi

Shear Strength

620 MPa89.9 ksi
660 MPa95.7 ksi

Fatigue Strength (Endurance Limit)

520 MPa75.4 ksi
540 MPa78.3 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
70 MPa·√m63.7 ksi·√in

Hardness, Brinell

320 HB
315 HB

Hardness, Rockwell C

32 HRC
33 HRC

Same in both: Poisson's Ratio 0.32 · Elongation at Break 15% · Charpy V-Notch Impact (RT) 20 J14.8 ft·lbf · Hardness, Vickers 330 HV

Physical

Density and transition temperatures.

Density

4.54 g/cm³0.16 lb/in³
4.37 g/cm³0.16 lb/in³

Melting Point (Solidus)

1,650°C3,002 °F
1,540°C2,804 °F

Liquidus Temperature

1,705°C3,101 °F
1,650°C3,002 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

7 W/m·K4 BTU/hr·ft·°F
6.5 W/m·K3.8 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
500 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

7.7 µm/m·K4.3 µin/in·°F
8.5 µm/m·K4.7 µin/in·°F

Max Service Temperature (continuous)

510°C950 °F
450°C842 °F

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Latent Heat of Fusion 365 J/g157 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

0.87 % IACS
0.9 % IACS

Electrical Resistivity

1.98×10⁻⁶ Ω·m78 µΩ·in
1.99×10⁻⁶ Ω·m78.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V · Corrosion Resistance 85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

18%
20%

Weldability

65 / 100
55 / 100

Formability (cold)

25 / 100
30 / 100

Castability

30 / 100
—

Brazeability / Solderability

35 / 100
45 / 100

Same in both: Machinability 18 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

680 MJ/kg292,348 BTU/lb
700 MJ/kg300,946 BTU/lb

Embodied Carbon (primary production)

40 kg CO₂/kg
45 kg CO₂/kg

Embodied Water

800 L/kg95.9 gal/lb
500 L/kg59.9 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

222 kN·m/kg
229 kN·m/kg

Specific Stiffness (E / density)

25.1 MN·m/kg
28.4 MN·m/kg

Modulus of Resilience

3,793 kJ/m³
3,639 kJ/m³

Thermal Diffusivity

3.4 mm²/s
3 mm²/s

Thermal Shock Resistance Index

8
6

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-8Al-1Mo-1VTi-6Al-2Sn-4Zr-2Mo-0.1Si

Manufacturing and finishing

CapabilityTi-6Al-2Sn-4Zr-2Mo-0.1SiTi-8Al-1Mo-1V
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 1 finish: Plasma Spray.

Ti-6Al-2Sn-4Zr-2Mo-0.1Si vs Ti-8Al-1Mo-1V — frequently asked

What is the difference between Ti-6Al-2Sn-4Zr-2Mo-0.1Si and Ti-8Al-1Mo-1V?

Titanium Ti-6Al-2Sn-4Zr-2Mo-0.1Si and Ti-8Al-1Mo-1V are both titanium grades. Both yield at about 930 MPa — strength does not separate them. Ti-8Al-1Mo-1V is lighter (4.37 g/cm³ vs 4.54 g/cm³ for Ti-6Al-2Sn-4Zr-2Mo-0.1Si) and Ti-8Al-1Mo-1V is stiffer (124 GPa vs 114 GPa).

Which is cheaper, Ti-6Al-2Sn-4Zr-2Mo-0.1Si or Ti-8Al-1Mo-1V?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Ti-6Al-2Sn-4Zr-2Mo-0.1Si or Ti-8Al-1Mo-1V?

Ti-6Al-2Sn-4Zr-2Mo-0.1Si. Its weldability rates good (65/100) against good (55/100) for Ti-8Al-1Mo-1V.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-6Al-2Sn-4Zr-2Mo-0.1Si and Ti-8Al-1Mo-1V side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.