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Steel SUJ1 vs SUJ2

Steel · grade comparison

Steel SUJ1 and SUJ2 are both steel grades. Both yield at about 400 MPa — strength does not separate them. SUJ2 is the more ductile: elongation 25% versus 22% for SUJ1. SUJ2 runs hotter in service (200°C vs 150°C continuous). On the shop floor, SUJ1 sits in a lower cost tier (budget, $) than SUJ2 (standard, $$).

SUJ1Choose it when cost is the deciding factor.

SUJ2Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

SUJ1 vs SUJ2: properties

SUJ1SUJ2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.3
0.29

Yield Strength (0.2% offset)

400 MPa58 ksi
420 MPa60.9 ksi

Elongation at Break

22%
25%

Compressive Strength

420 MPa60.9 ksi
450 MPa65.3 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

190 HB
192 HB

Hardness, Rockwell B

91 HRB
92 HRB

Hardness, Vickers

198 HV
200 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Tensile Strength (Ultimate) 660 MPa95.7 ksi · Reduction in Area 45% · Shear Strength 400 MPa58 ksi · Fatigue Strength (Endurance Limit) 320 MPa46.4 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,400°C2,552 °F
1,425°C2,597 °F

Same in both: Density 7.81 g/cm³0.28 lb/in³ · Liquidus Temperature 1,460°C2,660 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F

Same in both: Thermal Conductivity 46 W/m·K26.6 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

6.5 % IACS
7 % IACS

Electrical Resistivity

2.7×10⁻⁷ Ω·m10.6 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.61 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
45 / 100

Formability (cold)

45 / 100
35 / 100

Polishability

80 / 100
85 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 40% · Weldability 12 / 100 · Castability 30 / 100 · Brazeability / Solderability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

29 MJ/kg12,468 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

25%
30%

Same in both: Embodied Water 55 L/kg6.6 gal/lb

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

381 kJ/m³
420 kJ/m³

Thermal Diffusivity

12.5 mm²/s
12.8 mm²/s

Same in both: Specific Strength (UTS / density) 85 kN·m/kg · Specific Stiffness (E / density) 26.9 MN·m/kg · Thermal Shock Resistance Index 12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSUJ2SUJ1

Manufacturing and finishing

CapabilitySUJ1SUJ2
CNC machining—Yes
Sheet metal—Yes
Default condition—Annealed
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

SUJ1 vs SUJ2 — frequently asked

What is the difference between SUJ1 and SUJ2?

Steel SUJ1 and SUJ2 are both steel grades. Both yield at about 400 MPa — strength does not separate them. SUJ2 is the more ductile: elongation 25% versus 22% for SUJ1.

Which is cheaper, SUJ1 or SUJ2?

SUJ1 is the lower-cost material: it sits in the budget tier ($) while SUJ2 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose SUJ1 over SUJ2?

Pick SUJ1 when cost is the deciding factor. Pick SUJ2 when the part is bent, formed or impact-loaded, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in SUJ1 and SUJ2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.