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Steel S355J2G3 vs S450J0

Steel · grade comparison

Steel S355J2G3 and S450J0 are both steel grades. S450J0 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 390 MPa (56.6 ksi) for S355J2G3, about 23% more; tensile strength follows at 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi). In exchange, S355J2G3 is the more ductile: elongation 24% versus 20% for S450J0, and S450J0 is harder (185 HB vs 150 HB). S355J2G3 runs hotter in service (400°C vs 350°C continuous). On the shop floor, S355J2G3 machines more easily (good vs fair) and S355J2G3 welds better (excellent vs very good).

S355J2G3Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S450J0Choose it when strength drives the design.

S355J2G3 vs S450J0: properties

S355J2G3S450J0

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

520 MPa75.4 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

390 MPa56.6 ksi
480 MPa69.6 ksi

Elongation at Break

24%
20%

Reduction in Area

55%
45%

Compressive Strength

390 MPa56.6 ksi
480 MPa69.6 ksi

Shear Strength

330 MPa47.9 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
280 MPa40.6 ksi

Fracture Toughness (K_IC)

110 MPa·√m100 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

120 J88.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

150 HB
185 HB

Hardness, Rockwell B

80 HRB
91 HRB

Hardness, Vickers

158 HV
195 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Min Service Temperature

-20°C-4 °F
0°C32 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
9.5 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
52%

Weldability

88 / 100
72 / 100

Formability (cold)

68 / 100
55 / 100

Castability

40 / 100
—

Brazeability / Solderability

60 / 100
50 / 100

Polishability

45 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
40 L/kg4.8 gal/lb

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

66 kN·m/kg
79 kN·m/kg

Modulus of Resilience

362 kJ/m³
549 kJ/m³

Thermal Diffusivity

12.5 mm²/s
12.2 mm²/s

Thermal Shock Resistance Index

9
11

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS355J2G3S450J0

Manufacturing and finishing

CapabilityS355J2G3S450J0
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

S355J2G3 vs S450J0 — frequently asked

Is S450J0 stronger than S355J2G3?

Yes. S450J0 has a typical yield strength of 480 MPa (69.6 ksi) against 390 MPa (56.6 ksi) for S355J2G3 — about 23% more. Tensile strength is 620 MPa (89.9 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, S355J2G3 or S450J0?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, S355J2G3 or S450J0?

S355J2G3. Its machinability rates good (60/100) against fair (45/100) for S450J0; for welding the order is S355J2G3 first (excellent, 88/100) then S450J0 (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S355J2G3 and S450J0 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.