FabDigitFabDigit

Steel A36 vs S450J0

Steel · grade comparison

Steel A36 and S450J0 are both steel grades. S450J0 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 260 MPa (37.7 ksi) for A36, about 85% more; tensile strength follows at 620 MPa (89.9 ksi) vs 450 MPa (65.3 ksi). S450J0 is harder — 185 HB against 120 HB for A36 — which matters for wear surfaces and threads. A36 runs hotter in service (400°C vs 350°C continuous) and A36 conducts heat better (51.9 W/m·K vs 45 W/m·K). On the shop floor, A36 machines more easily (good vs fair), A36 welds better (excellent vs very good), and A36 forms better (very good vs good).

A36Choose it when the part sees heat, or when the part is machined in volume.

S450J0Choose it when strength drives the design, or when surface hardness matters.

A36 vs S450J0: properties

A36S450J0

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
210 GPa30.5 Msi

Shear Modulus

79.3 GPa11.5 Msi
81 GPa11.7 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

450 MPa65.3 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
480 MPa69.6 ksi

Elongation at Break

22%
20%

Reduction in Area

50%
45%

Compressive Strength

260 MPa37.7 ksi
480 MPa69.6 ksi

Shear Strength

275 MPa39.9 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
280 MPa40.6 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

120 HB
185 HB

Hardness, Rockwell B

67 HRB
91 HRB

Hardness, Vickers

126 HV
195 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,470°C2,678 °F
1,425°C2,597 °F

Liquidus Temperature

1,520°C2,768 °F
1,510°C2,750 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51.9 W/m·K30 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Min Service Temperature

-20°C-4 °F
0°C32 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11 % IACS
9.5 % IACS

Electrical Resistivity

1.6×10⁻⁷ Ω·m6.3 µΩ·in
1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.6 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

72%
52%

Weldability

95 / 100
72 / 100

Formability (cold)

80 / 100
55 / 100

Brazeability / Solderability

70 / 100
50 / 100

Same in both: Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Typical Recycled Content

40%
30%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 40 L/kg4.8 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
79 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

169 kJ/m³
549 kJ/m³

Thermal Diffusivity

13.6 mm²/s
12.2 mm²/s

Thermal Shock Resistance Index

10
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA36S450J0

Manufacturing and finishing

CapabilityA36S450J0
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A36 vs S450J0 — frequently asked

Is S450J0 stronger than A36?

Yes. S450J0 has a typical yield strength of 480 MPa (69.6 ksi) against 260 MPa (37.7 ksi) for A36 — about 85% more. Tensile strength is 620 MPa (89.9 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, A36 or S450J0?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A36 or S450J0?

A36. Its machinability rates good (65/100) against fair (45/100) for S450J0; for welding the order is A36 first (excellent, 95/100) then S450J0 (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A36 and S450J0 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.