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Steel E4340 vs Maraging 250

Steel · grade comparison

Steel E4340 and Maraging 250 are both steel grades, both aerospace steel. Maraging 250 is the stronger of the two: yield strength 810 MPa (117 ksi) against 620 MPa (89.9 ksi) for E4340, about 31% more; tensile strength follows at 1,010 MPa (146 ksi) vs 950 MPa (138 ksi). Maraging 250 is the more ductile: elongation 18% versus 16% for E4340, and Maraging 250 is harder (300 HB vs 285 HB). E4340 is stiffer (205 GPa vs 181 GPa) and E4340 conducts heat better (44 W/m·K vs 25.5 W/m·K). On the shop floor, Maraging 250 welds better (very good vs poor).

Maraging 250Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

E4340 vs Maraging 250: properties

E4340Maraging 250

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
181 GPa26.3 Msi

Shear Modulus

80 GPa11.6 Msi
70 GPa10.2 Msi

Bulk Modulus

160 GPa23.2 Msi
155 GPa22.5 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

950 MPa138 ksi
1,010 MPa146 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
810 MPa117 ksi

Elongation at Break

16%
18%

Reduction in Area

45%
72%

Compressive Strength

640 MPa92.8 ksi
830 MPa120 ksi

Shear Strength

570 MPa82.7 ksi
620 MPa89.9 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
—

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
130 J95.9 ft·lbf

Hardness, Brinell

285 HB
300 HB

Hardness, Vickers

300 HV
310 HV

Same in both: Fatigue Strength (Endurance Limit) 450 MPa65.3 ksi · Hardness, Rockwell C 30 HRC

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
8 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,427°C2,601 °F
1,413°C2,575 °F

Liquidus Temperature

1,500°C2,732 °F
1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
25.5 W/m·K14.7 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
450 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
10.1 µm/m·K5.6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Min Service Temperature

-60°C-76 °F
-196°C-321 °F

Same in both: Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
2.7 % IACS

Electrical Resistivity

2.48×10⁻⁷ Ω·m9.76 µΩ·in
6.5×10⁻⁷ Ω·m25.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.58 V

Corrosion Resistance

15 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
45 / 100

Weldability

30 / 100
80 / 100

Formability (cold)

35 / 100
55 / 100

Castability

30 / 100
35 / 100

Brazeability / Solderability

50 / 100
55 / 100

Polishability

70 / 100
85 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 45%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

40%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
126 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
22.6 MN·m/kg

Modulus of Resilience

938 kJ/m³
1,812 kJ/m³

Thermal Diffusivity

11.8 mm²/s
7.1 mm²/s

Thermal Shock Resistance Index

17
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleMaraging 250E4340

Manufacturing and finishing

CapabilityE4340Maraging 250
3D printing—Yes
Default conditionHRAnnealed
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm
Passivated (Metal AM)—Yes
Plated (Metal AM)—Yes

Both are offered for CNC machining and Sheet metal. They share 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

E4340 vs Maraging 250 — frequently asked

Is Maraging 250 stronger than E4340?

Yes. Maraging 250 has a typical yield strength of 810 MPa (117 ksi) against 620 MPa (89.9 ksi) for E4340 — about 31% more. Tensile strength is 1,010 MPa (146 ksi) vs 950 MPa (138 ksi).

Which is cheaper, E4340 or Maraging 250?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, E4340 or Maraging 250?

Maraging 250. Its weldability rates very good (80/100) against poor (30/100) for E4340.

Ready to make it?

Upload a CAD file and FabDigit prices the part in E4340 and Maraging 250 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.