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Steel DP450 vs Usibor 1500

Steel · grade comparison

Steel DP450 and Usibor 1500 are both steel grades. Usibor 1500 is the stronger of the two: yield strength 400 MPa (58 ksi) against 300 MPa (43.5 ksi) for DP450, about 33% more; tensile strength follows at 600 MPa (87 ksi) vs 500 MPa (72.5 ksi). In exchange, DP450 is the more ductile: elongation 29% versus 15% for Usibor 1500, and Usibor 1500 is harder (180 HB vs 143 HB). Usibor 1500 runs hotter in service (350°C vs 200°C continuous) and DP450 conducts heat better (48 W/m·K vs 34 W/m·K). On the shop floor, DP450 welds better (82 vs 70 out of 100) and DP450 sits in a lower cost tier (budget, $) than Usibor 1500 (standard, $$).

DP450Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

Usibor 1500Choose it when strength drives the design, or when the part sees heat.

DP450 vs Usibor 1500: properties

DP450Usibor 1500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

500 MPa72.5 ksi
600 MPa87 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
400 MPa58 ksi

Elongation at Break

29%
15%

Shear Strength

330 MPa47.9 ksi
360 MPa52.2 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
260 MPa37.7 ksi

Hardness, Brinell

143 HB
180 HB

Hardness, Rockwell B

80 HRB
89 HRB

Hardness, Vickers

150 HV
190 HV

Compressive Strength

—
400 MPa58 ksi

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,480°C2,696 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

48 W/m·K27.7 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
247 J/g106 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
350°C662 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.1 % IACS
8.6 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.75 V

Corrosion Resistance

12 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

65%
60%

Weldability

82 / 100
70 / 100

Formability (cold)

75 / 100
55 / 100

Brazeability / Solderability

60 / 100
40 / 100

Polishability

45 / 100
40 / 100

Same in both: Machinability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
50 L/kg6 gal/lb

Typical Recycled Content

25%
20%

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

64 kN·m/kg
76 kN·m/kg

Modulus of Resilience

214 kJ/m³
381 kJ/m³

Thermal Diffusivity

13 mm²/s
9.2 mm²/s

Thermal Shock Resistance Index

10
8

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleUsibor 1500DP450

Manufacturing and finishing

CapabilityDP450Usibor 1500
Sheet metal—Yes
Default condition—Aluminized
Relative cost$ Budget$$ Standard
Min. machined wall——
Best machined surface——
Black Oxide—Yes
Cerakote—Yes
Chrome Plating—Yes
E-Coating—Yes
Hot-Dip Galvanizing—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes
Tin Plating—Yes
Zinc Plating—Yes
Zinc-Flake (Dip-Spin) Coating—Yes
Zinc-Nickel Plating—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

DP450 vs Usibor 1500 — frequently asked

Is Usibor 1500 stronger than DP450?

Yes. Usibor 1500 has a typical yield strength of 400 MPa (58 ksi) against 300 MPa (43.5 ksi) for DP450 — about 33% more. Tensile strength is 600 MPa (87 ksi) vs 500 MPa (72.5 ksi).

Which is cheaper, DP450 or Usibor 1500?

DP450 is the lower-cost material: it sits in the budget tier ($) while Usibor 1500 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, DP450 or Usibor 1500?

DP450. Its weldability rates very good (82/100) against very good (70/100) for Usibor 1500.

Ready to make it?

Upload a CAD file and FabDigit prices the part in DP450 and Usibor 1500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.