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Steel Dillidur 400V vs Hardox 600

Steel · grade comparison

Steel Dillidur 400V and Hardox 600 are both steel grades. Hardox 600 is the stronger of the two: yield strength 1,650 MPa (239 ksi) against 1,100 MPa (160 ksi) for Dillidur 400V, about 50% more; tensile strength follows at 2,000 MPa (290 ksi) vs 1,250 MPa (181 ksi). In exchange, Dillidur 400V is the more ductile: elongation 10% versus 7% for Hardox 600, and Hardox 600 is harder (600 HB vs 400 HB). Dillidur 400V conducts heat better (38 W/m·K vs 30 W/m·K). On the shop floor, Dillidur 400V machines more easily (poor vs not recommended), Dillidur 400V welds better (good vs poor), and Dillidur 400V sits in a lower cost tier (budget, $) than Hardox 600 (standard, $$).

Dillidur 400VChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

Hardox 600Choose it when strength drives the design.

Dillidur 400V vs Hardox 600: properties

Dillidur 400VHardox 600

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

1,250 MPa181 ksi
2,000 MPa290 ksi

Yield Strength (0.2% offset)

1,100 MPa160 ksi
1,650 MPa239 ksi

Elongation at Break

10%
7%

Reduction in Area

40%
30%

Compressive Strength

1,100 MPa160 ksi
1,700 MPa247 ksi

Shear Strength

750 MPa109 ksi
1,200 MPa174 ksi

Fatigue Strength (Endurance Limit)

550 MPa79.8 ksi
750 MPa109 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

400 HB
600 HB

Hardness, Rockwell C

43 HRC
57 HRC

Hardness, Vickers

420 HV
635 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,450°C2,642 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
30 W/m·K17.3 BTU/hr·ft·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
250 J/g107 BTU/lb

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 250°C482 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
—

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.7×10⁻⁷ Ω·m10.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

12 / 100
15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
8 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
7%

Weldability

55 / 100
30 / 100

Formability (cold)

30 / 100
12 / 100

Polishability

45 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

26 MJ/kg11,178 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
50 L/kg6 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

159 kN·m/kg
255 kN·m/kg

Modulus of Resilience

2,881 kJ/m³
6,482 kJ/m³

Thermal Diffusivity

10.3 mm²/s
8.1 mm²/s

Thermal Shock Resistance Index

19
24

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleHardox 600Dillidur 400V

Manufacturing and finishing

CapabilityDillidur 400VHardox 600
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

Dillidur 400V vs Hardox 600 — frequently asked

Is Hardox 600 stronger than Dillidur 400V?

Yes. Hardox 600 has a typical yield strength of 1,650 MPa (239 ksi) against 1,100 MPa (160 ksi) for Dillidur 400V — about 50% more. Tensile strength is 2,000 MPa (290 ksi) vs 1,250 MPa (181 ksi).

Which is cheaper, Dillidur 400V or Hardox 600?

Dillidur 400V is the lower-cost material: it sits in the budget tier ($) while Hardox 600 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Dillidur 400V or Hardox 600?

Dillidur 400V. Its machinability rates poor (28/100) against not recommended (8/100) for Hardox 600; for welding the order is Dillidur 400V first (good, 55/100) then Hardox 600 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Dillidur 400V and Hardox 600 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.