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Steel AR400 vs SUP6

Steel · grade comparison

Steel AR400 and SUP6 are both steel grades. SUP6 is the stronger of the two: yield strength 1,450 MPa (210 ksi) against 1,050 MPa (152 ksi) for AR400, about 38% more; tensile strength follows at 1,620 MPa (235 ksi) vs 1,250 MPa (181 ksi). SUP6 is harder — 444 HB against 400 HB for AR400 — which matters for wear surfaces and threads. AR400 runs hotter in service (250°C vs 230°C continuous) and AR400 conducts electricity better (8 % IACS vs 6.6 % IACS). On the shop floor, AR400 welds better (good vs poor), AR400 forms better (poor vs not recommended), and SUP6 sits in a lower cost tier (budget, $) than AR400 (premium, $$$).

AR400Choose it when the part sees heat, or when it will be welded.

SUP6Choose it when strength drives the design, or when surface hardness matters.

AR400 vs SUP6: properties

AR400SUP6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
206 GPa29.9 Msi

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

1,250 MPa181 ksi
1,620 MPa235 ksi

Yield Strength (0.2% offset)

1,050 MPa152 ksi
1,450 MPa210 ksi

Reduction in Area

40%
32%

Compressive Strength

1,100 MPa160 ksi
1,500 MPa218 ksi

Shear Strength

780 MPa113 ksi
980 MPa142 ksi

Fatigue Strength (Endurance Limit)

520 MPa75.4 ksi
700 MPa102 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
42 MPa·√m38.2 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
14 J10.3 ft·lbf

Hardness, Brinell

400 HB
444 HB

Hardness, Rockwell C

43 HRC
46 HRC

Hardness, Vickers

420 HV
465 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 11%

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.75 g/cm³0.28 lb/in³

Liquidus Temperature

1,500°C2,732 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

250°C482 °F
230°C446 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
6.6 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.6×10⁻⁷ Ω·m10.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

20%
25%

Weldability

55 / 100
15 / 100

Formability (cold)

25 / 100
8 / 100

Brazeability / Solderability

20 / 100
25 / 100

Polishability

55 / 100
65 / 100

Castability

—
35 / 100

Same in both: Machinability 22 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

28 MJ/kg12,038 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
1.9 kg CO₂/kg

Typical Recycled Content

25%
30%

Same in both: Embodied Water 45 L/kg5.4 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

159 kN·m/kg
209 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.6 MN·m/kg

Modulus of Resilience

2,689 kJ/m³
5,103 kJ/m³

Thermal Diffusivity

11.4 mm²/s
12 mm²/s

Thermal Shock Resistance Index

21
28

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR400SUP6

Manufacturing and finishing

CapabilityAR400SUP6
CNC machiningYes—
Sheet metalYes—
Default conditionQ&T—
Relative cost$$$ Premium$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

AR400 vs SUP6 — frequently asked

Is SUP6 stronger than AR400?

Yes. SUP6 has a typical yield strength of 1,450 MPa (210 ksi) against 1,050 MPa (152 ksi) for AR400 — about 38% more. Tensile strength is 1,620 MPa (235 ksi) vs 1,250 MPa (181 ksi).

Which is cheaper, AR400 or SUP6?

SUP6 is the lower-cost material: it sits in the budget tier ($) while AR400 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AR400 or SUP6?

AR400. Its weldability rates good (55/100) against poor (15/100) for SUP6.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AR400 and SUP6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.