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Steel Hardox 500 vs NM400

Steel · grade comparison

Steel Hardox 500 and NM400 are both steel grades, both wear resistant steel. Hardox 500 is the stronger of the two: yield strength 1,300 MPa (189 ksi) against 1,050 MPa (152 ksi) for NM400, about 24% more; tensile strength follows at 1,600 MPa (232 ksi) vs 1,250 MPa (181 ksi). In exchange, NM400 is the more ductile: elongation 12% versus 8% for Hardox 500, and Hardox 500 is harder (500 HB vs 400 HB). NM400 conducts heat better (40 W/m·K vs 30 W/m·K).

Hardox 500Choose it when strength drives the design.

NM400Choose it when the part is bent, formed or impact-loaded.

Hardox 500 vs NM400: properties

Hardox 500NM400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

1,600 MPa232 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

1,300 MPa189 ksi
1,050 MPa152 ksi

Elongation at Break

8%
12%

Compressive Strength

1,300 MPa189 ksi
1,100 MPa160 ksi

Shear Strength

960 MPa139 ksi
750 MPa109 ksi

Fatigue Strength (Endurance Limit)

650 MPa94.3 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

500 HB
400 HB

Hardness, Rockwell C

50 HRC
42 HRC

Hardness, Vickers

530 HV
420 HV

Reduction in Area

—
40%

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

30 W/m·K17.3 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 250°C482 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6 % IACS
8 % IACS

Electrical Resistivity

3×10⁻⁷ Ω·m11.8 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

18%
25%

Formability (cold)

25 / 100
30 / 100

Polishability

60 / 100
55 / 100

Brazeability / Solderability

—
30 / 100

Same in both: Weldability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

25%
20%

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

204 kN·m/kg
159 kN·m/kg

Modulus of Resilience

4,024 kJ/m³
2,625 kJ/m³

Thermal Diffusivity

8.1 mm²/s
10.8 mm²/s

Thermal Shock Resistance Index

19
20

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleHardox 500NM400

Manufacturing and finishing

CapabilityHardox 500NM400
Default conditionQ&TQ&T
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

Hardox 500 vs NM400 — frequently asked

Is Hardox 500 stronger than NM400?

Yes. Hardox 500 has a typical yield strength of 1,300 MPa (189 ksi) against 1,050 MPa (152 ksi) for NM400 — about 24% more. Tensile strength is 1,600 MPa (232 ksi) vs 1,250 MPa (181 ksi).

Which is cheaper, Hardox 500 or NM400?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Hardox 500 over NM400?

Pick Hardox 500 when strength drives the design. Pick NM400 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hardox 500 and NM400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.