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Steel A36 Galvanized vs A653

Steel · grade comparison

Steel A36 Galvanized and A653 are both steel grades, both corrosion resistant steel. A36 Galvanized is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 260 MPa (37.7 ksi) for A653, about 6% more; tensile strength follows at 450 MPa (65.3 ksi) vs 360 MPa (52.2 ksi). In exchange, A653 is the more ductile: elongation 32% versus 23% for A36 Galvanized, and A36 Galvanized is harder (120 HB vs 110 HB).

A36 GalvanizedChoose it when strength drives the design.

A653Choose it when the part is bent, formed or impact-loaded.

A36 Galvanized vs A653: properties

A36 GalvanizedA653

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

450 MPa65.3 ksi
360 MPa52.2 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
260 MPa37.7 ksi

Elongation at Break

23%
32%

Compressive Strength

275 MPa39.9 ksi
260 MPa37.7 ksi

Shear Strength

275 MPa39.9 ksi
235 MPa34.1 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
170 MPa24.7 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
—

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
35 J25.8 ft·lbf

Hardness, Brinell

120 HB
110 HB

Hardness, Rockwell B

68 HRB
62 HRB

Hardness, Vickers

125 HV
115 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 55%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51.9 W/m·K30 BTU/hr·ft·°F
52 W/m·K30 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
270 J/g116 BTU/lb

Same in both: Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10.5 % IACS · Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.03 V
-1.02 V

Corrosion Resistance

45 / 100
38 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

70%
66%

Weldability

70 / 100
72 / 100

Formability (cold)

70 / 100
82 / 100

Brazeability / Solderability

55 / 100
70 / 100

Same in both: Machinability 62 / 100 · Polishability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2.5 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

35%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
46 kN·m/kg

Modulus of Resilience

189 kJ/m³
169 kJ/m³

Thermal Diffusivity

13.6 mm²/s
14.1 mm²/s

Thermal Shock Resistance Index

10
8

Same in both: Specific Stiffness (E / density) 25.5 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA653A36 Galvanized

Manufacturing and finishing

CapabilityA36 GalvanizedA653
CNC machiningYes—
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

A36 Galvanized vs A653 — frequently asked

Is A36 Galvanized stronger than A653?

Yes. A36 Galvanized has a typical yield strength of 275 MPa (39.9 ksi) against 260 MPa (37.7 ksi) for A653 — about 6% more. Tensile strength is 450 MPa (65.3 ksi) vs 360 MPa (52.2 ksi).

Which is cheaper, A36 Galvanized or A653?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose A36 Galvanized over A653?

Pick A36 Galvanized when strength drives the design. Pick A653 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A36 Galvanized and A653 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.