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Steel A36 Galvanized vs SECC

Steel · grade comparison

Steel A36 Galvanized and SECC are both steel grades, both corrosion resistant steel. A36 Galvanized is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 240 MPa (34.8 ksi) for SECC, about 15% more; tensile strength follows at 450 MPa (65.3 ksi) vs 340 MPa (49.3 ksi). In exchange, SECC is the more ductile: elongation 36% versus 23% for A36 Galvanized, and A36 Galvanized is harder (120 HB vs 105 HB). SECC runs hotter in service (400°C vs 200°C continuous). On the shop floor, SECC welds better (excellent vs very good).

A36 GalvanizedChoose it when strength drives the design.

SECCChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A36 Galvanized vs SECC: properties

A36 GalvanizedSECC

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
205 GPa29.7 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

450 MPa65.3 ksi
340 MPa49.3 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
240 MPa34.8 ksi

Elongation at Break

23%
36%

Reduction in Area

55%
62%

Compressive Strength

275 MPa39.9 ksi
245 MPa35.5 ksi

Shear Strength

275 MPa39.9 ksi
230 MPa33.4 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
170 MPa24.7 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
140 MPa·√m127 ksi·√in

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

120 HB
105 HB

Hardness, Rockwell B

68 HRB
58 HRB

Hardness, Vickers

125 HV
112 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,500°C2,732 °F

Liquidus Temperature

1,520°C2,768 °F
1,528°C2,782 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51.9 W/m·K30 BTU/hr·ft·°F
52 W/m·K30 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10.5 % IACS
11 % IACS

Same in both: Electrical Resistivity 1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.03 V
-0.98 V

Corrosion Resistance

45 / 100
8 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

70%
55%

Weldability

70 / 100
88 / 100

Formability (cold)

70 / 100
75 / 100

Brazeability / Solderability

55 / 100
70 / 100

Polishability

25 / 100
35 / 100

Same in both: Machinability 62 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
35 MJ/kg15,047 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2.5 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

35%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

189 kJ/m³
140 kJ/m³

Thermal Diffusivity

13.6 mm²/s
13.8 mm²/s

Thermal Shock Resistance Index

10
7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSECCA36 Galvanized

Manufacturing and finishing

CapabilityA36 GalvanizedSECC
CNC machiningYes—
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

A36 Galvanized vs SECC — frequently asked

Is A36 Galvanized stronger than SECC?

Yes. A36 Galvanized has a typical yield strength of 275 MPa (39.9 ksi) against 240 MPa (34.8 ksi) for SECC — about 15% more. Tensile strength is 450 MPa (65.3 ksi) vs 340 MPa (49.3 ksi).

Which is cheaper, A36 Galvanized or SECC?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, A36 Galvanized or SECC?

SECC. Its weldability rates excellent (88/100) against very good (70/100) for A36 Galvanized.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A36 Galvanized and SECC side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.