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Steel A302 vs AR400

Steel · grade comparison

Steel A302 and AR400 are both steel grades. AR400 is the stronger of the two: yield strength 1,050 MPa (152 ksi) against 400 MPa (58 ksi) for A302, about 163% more; tensile strength follows at 1,250 MPa (181 ksi) vs 590 MPa (85.6 ksi). In exchange, A302 is the more ductile: elongation 22% versus 11% for AR400, and AR400 is harder (400 HB vs 180 HB). A302 runs hotter in service (450°C vs 250°C continuous). On the shop floor, A302 machines more easily (good vs poor), A302 welds better (very good vs good), and A302 sits in a lower cost tier (budget, $) than AR400 (premium, $$$).

A302Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AR400Choose it when strength drives the design.

A302 vs AR400: properties

A302AR400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

590 MPa85.6 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
1,050 MPa152 ksi

Elongation at Break

22%
11%

Reduction in Area

55%
40%

Compressive Strength

400 MPa58 ksi
1,100 MPa160 ksi

Shear Strength

380 MPa55.1 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

270 MPa39.2 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

80 J59 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

180 HB
400 HB

Hardness, Rockwell B

89 HRB
—

Hardness, Vickers

190 HV
420 HV

Hardness, Rockwell C

—
43 HRC

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,505°C2,741 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

41 W/m·K23.7 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

450°C842 °F
250°C482 °F

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
20%

Weldability

70 / 100
55 / 100

Formability (cold)

55 / 100
25 / 100

Brazeability / Solderability

55 / 100
20 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
28 MJ/kg12,038 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
159 kN·m/kg

Modulus of Resilience

390 kJ/m³
2,689 kJ/m³

Thermal Shock Resistance Index

10
21

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Diffusivity 11.4 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR400A302

Manufacturing and finishing

CapabilityA302AR400
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$ Budget$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A302 vs AR400 — frequently asked

Is AR400 stronger than A302?

Yes. AR400 has a typical yield strength of 1,050 MPa (152 ksi) against 400 MPa (58 ksi) for A302 — about 163% more. Tensile strength is 1,250 MPa (181 ksi) vs 590 MPa (85.6 ksi).

Which is cheaper, A302 or AR400?

A302 is the lower-cost material: it sits in the budget tier ($) while AR400 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, A302 or AR400?

A302. Its machinability rates good (55/100) against poor (22/100) for AR400; for welding the order is A302 first (very good, 70/100) then AR400 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A302 and AR400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.