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Steel A232 vs AR400

Steel · grade comparison

Steel A232 and AR400 are both steel grades. A232 is the stronger of the two: yield strength 1,550 MPa (225 ksi) against 1,050 MPa (152 ksi) for AR400, about 48% more; tensile strength follows at 1,750 MPa (254 ksi) vs 1,250 MPa (181 ksi). In exchange, AR400 is the more ductile: elongation 11% versus 8% for A232, and A232 is harder (495 HB vs 400 HB). AR400 runs hotter in service (250°C vs 230°C continuous). On the shop floor, AR400 welds better (good vs poor) and A232 sits in a lower cost tier (standard, $$) than AR400 (premium, $$$).

A232Choose it when strength drives the design, or when cost is the deciding factor.

AR400Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A232 vs AR400: properties

A232AR400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
205 GPa29.7 Msi

Shear Modulus

79.3 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

1,750 MPa254 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

1,550 MPa225 ksi
1,050 MPa152 ksi

Elongation at Break

8%
11%

Shear Strength

1,050 MPa152 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

720 MPa104 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

495 HB
400 HB

Hardness, Rockwell C

50 HRC
43 HRC

Hardness, Vickers

520 HV
420 HV

Compressive Strength

—
1,100 MPa160 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 40%

Physical

Density and transition temperatures.

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

230°C446 °F
250°C482 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
8 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
22 / 100

Weldability

20 / 100
55 / 100

Brazeability / Solderability

30 / 100
20 / 100

Polishability

65 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Formability (cold) 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
28 MJ/kg12,038 BTU/lb

Embodied Water

55 L/kg6.6 gal/lb
45 L/kg5.4 gal/lb

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

223 kN·m/kg
159 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

5,803 kJ/m³
2,689 kJ/m³

Thermal Diffusivity

12.3 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

32
21

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR400A232

Manufacturing and finishing

CapabilityA232AR400
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A232 vs AR400 — frequently asked

Is A232 stronger than AR400?

Yes. A232 has a typical yield strength of 1,550 MPa (225 ksi) against 1,050 MPa (152 ksi) for AR400 — about 48% more. Tensile strength is 1,750 MPa (254 ksi) vs 1,250 MPa (181 ksi).

Which is cheaper, A232 or AR400?

A232 is the lower-cost material: it sits in the standard tier ($$) while AR400 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, A232 or AR400?

AR400. Its weldability rates good (55/100) against poor (20/100) for A232.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A232 and AR400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.