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Steel 6CrW2Si vs S4

Steel · grade comparison

Steel 6CrW2Si and S4 are both steel grades. 6CrW2Si is the stronger of the two: tensile strength 760 MPa (110 ksi) against 720 MPa (104 ksi) for S4, about 6% more. In exchange, S4 is the more ductile: elongation 25% versus 18% for 6CrW2Si, and 6CrW2Si is harder (240 HB vs 210 HB). 6CrW2Si conducts heat better (33 W/m·K vs 25 W/m·K). On the shop floor, S4 machines more easily (48 vs 35 out of 100) and 6CrW2Si sits in a lower cost tier (standard, $$) than S4 (premium, $$$).

6CrW2SiChoose it when strength drives the design, or when cost is the deciding factor.

S4Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

6CrW2Si vs S4: properties

6CrW2SiS4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

760 MPa110 ksi
720 MPa104 ksi

Yield Strength (0.2% offset)

450 MPa65.3 ksi
430 MPa62.4 ksi

Elongation at Break

18%
25%

Reduction in Area

40%
50%

Compressive Strength

1,000 MPa145 ksi
—

Shear Strength

500 MPa72.5 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
330 MPa47.9 ksi

Hardness, Brinell

240 HB
210 HB

Hardness, Rockwell B

99 HRB
95 HRB

Hardness, Vickers

250 HV
—

Same in both: Elastic (Young's) Modulus 207 GPa30 Msi · Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29 · Charpy V-Notch Impact (RT) 60 J44.3 ft·lbf

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.79 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

33 W/m·K19.1 BTU/hr·ft·°F
25 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

2.8×10⁻⁷ Ω·m11 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Electrical Conductivity

—
3.1 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

—
-0.55 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
48 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
60%

Weldability

20 / 100
22 / 100

Formability (cold)

25 / 100
35 / 100

Castability

20 / 100
—

Same in both: Brazeability / Solderability 45 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

35 MJ/kg15,047 BTU/lb
33 MJ/kg14,187 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
65 L/kg7.8 gal/lb

Same in both: Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
92 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.6 MN·m/kg

Modulus of Resilience

489 kJ/m³
447 kJ/m³

Thermal Diffusivity

9.1 mm²/s
6.8 mm²/s

Thermal Shock Resistance Index

10
7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS46CrW2Si

Manufacturing and finishing

Capability6CrW2SiS4
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

6CrW2Si vs S4 — frequently asked

Is 6CrW2Si stronger than S4?

Yes. 6CrW2Si has a typical tensile strength of 760 MPa (110 ksi) against 720 MPa (104 ksi) for S4 — about 6% more.

Which is cheaper, 6CrW2Si or S4?

6CrW2Si is the lower-cost material: it sits in the standard tier ($$) while S4 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 6CrW2Si or S4?

S4, by a small margin. Both rate fair for machinability — 48/100 against 35/100 for 6CrW2Si.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6CrW2Si and S4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.