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Steel 5CrMnMo vs H42

Steel · grade comparison

Steel 5CrMnMo and H42 are both steel grades. H42 is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 500 MPa (72.5 ksi) for 5CrMnMo, about 10% more; tensile strength follows at 830 MPa (120 ksi) vs 780 MPa (113 ksi). In exchange, 5CrMnMo is the more ductile: elongation 18% versus 16% for H42. 5CrMnMo is lighter (7.8 g/cm³ vs 8.06 g/cm³ for H42) and 5CrMnMo conducts heat better (34 W/m·K vs 26 W/m·K). On the shop floor, 5CrMnMo machines more easily (good vs poor), 5CrMnMo welds better (fair vs poor), and 5CrMnMo sits in a lower cost tier (budget, $) than H42 (high, $$$$).

5CrMnMoChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

H42Choose it when strength drives the design.

5CrMnMo vs H42: properties

5CrMnMoH42

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

780 MPa113 ksi
830 MPa120 ksi

Yield Strength (0.2% offset)

500 MPa72.5 ksi
550 MPa79.8 ksi

Elongation at Break

18%
16%

Reduction in Area

40%
32%

Compressive Strength

520 MPa75.4 ksi
600 MPa87 ksi

Shear Strength

470 MPa68.2 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

220 HB
223 HB

Hardness, Rockwell C

18 HRC
—

Hardness, Vickers

230 HV
235 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 97 HRB

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
8.06 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,370°C2,498 °F

Liquidus Temperature

1,470°C2,678 °F
1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
26 W/m·K15 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.3 µm/m·K6.3 µin/in·°F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.2 % IACS
3.1 % IACS

Electrical Resistivity

2.4×10⁻⁷ Ω·m9.45 µΩ·in
5.6×10⁻⁷ Ω·m22 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
16 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
40%

Weldability

35 / 100
25 / 100

Formability (cold)

30 / 100
15 / 100

Castability

25 / 100
—

Brazeability / Solderability

35 / 100
40 / 100

Polishability

55 / 100
65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
3.1 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
70 L/kg8.4 gal/lb

Typical Recycled Content

45%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

100 kN·m/kg
103 kN·m/kg

Specific Stiffness (E / density)

26.9 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

595 kJ/m³
720 kJ/m³

Thermal Diffusivity

9.5 mm²/s
7 mm²/s

Thermal Shock Resistance Index

10
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale5CrMnMoH42

Manufacturing and finishing

Capability5CrMnMoH42
Default condition——
Relative cost$ Budget$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

5CrMnMo vs H42 — frequently asked

Is H42 stronger than 5CrMnMo?

Yes. H42 has a typical yield strength of 550 MPa (79.8 ksi) against 500 MPa (72.5 ksi) for 5CrMnMo — about 10% more. Tensile strength is 830 MPa (120 ksi) vs 780 MPa (113 ksi).

Which is cheaper, 5CrMnMo or H42?

5CrMnMo is the lower-cost material: it sits in the budget tier ($) while H42 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 5CrMnMo or H42?

5CrMnMo. Its machinability rates good (55/100) against poor (32/100) for H42; for welding the order is 5CrMnMo first (fair, 35/100) then H42 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5CrMnMo and H42 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.