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Steel 4Cr5MoSiV vs 5CrMnMo

Steel · grade comparison

Steel 4Cr5MoSiV and 5CrMnMo are both steel grades. Both yield at about 500 MPa — strength does not separate them. 4Cr5MoSiV is the more ductile: elongation 22% versus 18% for 5CrMnMo. 5CrMnMo conducts heat better (34 W/m·K vs 24.5 W/m·K). On the shop floor, 5CrMnMo sits in a lower cost tier (budget, $) than 4Cr5MoSiV (standard, $$).

4Cr5MoSiVChoose it when the part is bent, formed or impact-loaded.

5CrMnMoChoose it when cost is the deciding factor.

4Cr5MoSiV vs 5CrMnMo: properties

4Cr5MoSiV5CrMnMo

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

168 GPa24.4 Msi
160 GPa23.2 Msi

Poisson's Ratio

0.3
0.29

Elongation at Break

22%
18%

Reduction in Area

50%
40%

Fatigue Strength (Endurance Limit)

360 MPa52.2 ksi
350 MPa50.8 ksi

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
220 HB

Hardness, Rockwell B

95 HRB
97 HRB

Hardness, Vickers

220 HV
230 HV

Fracture Toughness (K_IC)

—
80 MPa·√m72.8 ksi·√in

Hardness, Rockwell C

—
18 HRC

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Tensile Strength (Ultimate) 780 MPa113 ksi · Yield Strength (0.2% offset) 500 MPa72.5 ksi · Compressive Strength 520 MPa75.4 ksi · Shear Strength 470 MPa68.2 ksi

Physical

Density and transition temperatures.

Liquidus Temperature

1,480°C2,696 °F
1,470°C2,678 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.5 W/m·K14.2 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.3 % IACS
7.2 % IACS

Electrical Resistivity

5.2×10⁻⁷ Ω·m20.5 µΩ·in
2.4×10⁻⁷ Ω·m9.45 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.55 V
—

Corrosion Resistance

18 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

60%
55%

Formability (cold)

25 / 100
30 / 100

Castability

30 / 100
25 / 100

Brazeability / Solderability

40 / 100
35 / 100

Polishability

78 / 100
55 / 100

Same in both: Machinability 55 / 100 · Weldability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.5 kg CO₂/kg
2.6 kg CO₂/kg

Embodied Water

70 L/kg8.4 gal/lb
60 L/kg7.2 gal/lb

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Typical Recycled Content 45%

Common Calculations

Ratios derived from the values above.

Thermal Diffusivity

6.8 mm²/s
9.5 mm²/s

Thermal Shock Resistance Index

8
10

Same in both: Specific Strength (UTS / density) 100 kN·m/kg · Specific Stiffness (E / density) 26.9 MN·m/kg · Modulus of Resilience 595 kJ/m³

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale5CrMnMo4Cr5MoSiV

Manufacturing and finishing

Capability4Cr5MoSiV5CrMnMo
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4Cr5MoSiV vs 5CrMnMo — frequently asked

What is the difference between 4Cr5MoSiV and 5CrMnMo?

Steel 4Cr5MoSiV and 5CrMnMo are both steel grades. Both yield at about 500 MPa — strength does not separate them. 4Cr5MoSiV is the more ductile: elongation 22% versus 18% for 5CrMnMo.

Which is cheaper, 4Cr5MoSiV or 5CrMnMo?

5CrMnMo is the lower-cost material: it sits in the budget tier ($) while 4Cr5MoSiV is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose 4Cr5MoSiV over 5CrMnMo?

Pick 4Cr5MoSiV when the part is bent, formed or impact-loaded. Pick 5CrMnMo when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4Cr5MoSiV and 5CrMnMo side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.