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Steel 4Cr5MoSiV1 vs 5CrMnMo

Steel · grade comparison

Steel 4Cr5MoSiV1 and 5CrMnMo are both steel grades. 5CrMnMo is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 460 MPa (66.7 ksi) for 4Cr5MoSiV1, about 9% more. In exchange, 4Cr5MoSiV1 is the more ductile: elongation 20% versus 18% for 5CrMnMo. 5CrMnMo conducts heat better (34 W/m·K vs 26 W/m·K). On the shop floor, 5CrMnMo machines more easily (good vs fair) and 5CrMnMo sits in a lower cost tier (budget, $) than 4Cr5MoSiV1 (standard, $$).

4Cr5MoSiV1Choose it when the part is bent, formed or impact-loaded.

5CrMnMoChoose it when strength drives the design, or when the part is machined in volume.

4Cr5MoSiV1 vs 5CrMnMo: properties

4Cr5MoSiV15CrMnMo

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

760 MPa110 ksi
780 MPa113 ksi

Yield Strength (0.2% offset)

460 MPa66.7 ksi
500 MPa72.5 ksi

Elongation at Break

20%
18%

Reduction in Area

45%
40%

Compressive Strength

900 MPa131 ksi
520 MPa75.4 ksi

Shear Strength

460 MPa66.7 ksi
470 MPa68.2 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
220 HB

Hardness, Rockwell B

95 HRB
97 HRB

Hardness, Vickers

220 HV
230 HV

Fatigue Strength (Endurance Limit)

—
350 MPa50.8 ksi

Fracture Toughness (K_IC)

—
80 MPa·√m72.8 ksi·√in

Hardness, Rockwell C

—
18 HRC

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,315°C2,399 °F
1,420°C2,588 °F

Liquidus Temperature

1,454°C2,649 °F
1,470°C2,678 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

26 W/m·K15 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.9 µm/m·K6.1 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.3 % IACS
7.2 % IACS

Electrical Resistivity

5.2×10⁻⁷ Ω·m20.5 µΩ·in
2.4×10⁻⁷ Ω·m9.45 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.55 V
—

Corrosion Resistance

20 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
55 / 100

Weldability

40 / 100
35 / 100

Formability (cold)

25 / 100
30 / 100

Castability

30 / 100
25 / 100

Polishability

75 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 55% · Brazeability / Solderability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

36 MJ/kg15,477 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2.9 kg CO₂/kg
2.6 kg CO₂/kg

Embodied Water

80 L/kg9.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

40%
45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

97 kN·m/kg
100 kN·m/kg

Modulus of Resilience

504 kJ/m³
595 kJ/m³

Thermal Diffusivity

7.2 mm²/s
9.5 mm²/s

Thermal Shock Resistance Index

9
10

Same in both: Specific Stiffness (E / density) 26.9 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale5CrMnMo4Cr5MoSiV1

Manufacturing and finishing

Capability4Cr5MoSiV15CrMnMo
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4Cr5MoSiV1 vs 5CrMnMo — frequently asked

Is 5CrMnMo stronger than 4Cr5MoSiV1?

Yes. 5CrMnMo has a typical yield strength of 500 MPa (72.5 ksi) against 460 MPa (66.7 ksi) for 4Cr5MoSiV1 — about 9% more. Tensile strength is 780 MPa (113 ksi) vs 760 MPa (110 ksi).

Which is cheaper, 4Cr5MoSiV1 or 5CrMnMo?

5CrMnMo is the lower-cost material: it sits in the budget tier ($) while 4Cr5MoSiV1 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4Cr5MoSiV1 or 5CrMnMo?

5CrMnMo. Its machinability rates good (55/100) against fair (45/100) for 4Cr5MoSiV1; for welding the order is 4Cr5MoSiV1 first (fair, 40/100) then 5CrMnMo (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4Cr5MoSiV1 and 5CrMnMo side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.