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Steel 4620 vs 4820

Steel · grade comparison

Steel 4620 and 4820 are both steel grades, both case hardening steel. 4820 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 360 MPa (52.2 ksi) for 4620, about 25% more; tensile strength follows at 700 MPa (102 ksi) vs 570 MPa (82.7 ksi). In exchange, 4620 is the more ductile: elongation 26% versus 20% for 4820, and 4820 is harder (200 HB vs 163 HB). 4620 runs hotter in service (400°C vs 250°C continuous) and 4620 conducts heat better (46 W/m·K vs 34 W/m·K). On the shop floor, 4620 welds better (good vs fair).

4620Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

4820Choose it when strength drives the design.

4620 vs 4820: properties

46204820

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

570 MPa82.7 ksi
700 MPa102 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
450 MPa65.3 ksi

Elongation at Break

26%
20%

Reduction in Area

55%
50%

Shear Strength

380 MPa55.1 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
320 MPa46.4 ksi

Charpy V-Notch Impact (RT)

85 J62.7 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

163 HB
200 HB

Hardness, Rockwell B

84 HRB
93 HRB

Compressive Strength

—
450 MPa65.3 ksi

Fracture Toughness (K_IC)

—
110 MPa·√m100 ksi·√in

Hardness, Vickers

—
210 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.86 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Same in both: Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
11.8 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
250°C482 °F

Min Service Temperature

-50°C-58 °F
-100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
6.9 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

57 / 100
52 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
55%

Weldability

65 / 100
40 / 100

Formability (cold)

58 / 100
55 / 100

Brazeability / Solderability

70 / 100
60 / 100

Polishability

55 / 100
65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

29 MJ/kg12,468 BTU/lb
33 MJ/kg14,187 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

73 kN·m/kg
89 kN·m/kg

Modulus of Resilience

316 kJ/m³
494 kJ/m³

Thermal Diffusivity

12.3 mm²/s
9.2 mm²/s

Thermal Shock Resistance Index

11
10

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale46204820

Manufacturing and finishing

Capability46204820
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

4620 vs 4820 — frequently asked

Is 4820 stronger than 4620?

Yes. 4820 has a typical yield strength of 450 MPa (65.3 ksi) against 360 MPa (52.2 ksi) for 4620 — about 25% more. Tensile strength is 700 MPa (102 ksi) vs 570 MPa (82.7 ksi).

Which is cheaper, 4620 or 4820?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 4620 or 4820?

4620. Its machinability rates good (57/100) against fair (52/100) for 4820; for welding the order is 4620 first (good, 65/100) then 4820 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4620 and 4820 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.