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Steel 45SCD6 vs AR400

Steel · grade comparison

Steel 45SCD6 and AR400 are both steel grades. 45SCD6 is the stronger of the two: yield strength 1,600 MPa (232 ksi) against 1,050 MPa (152 ksi) for AR400, about 52% more; tensile strength follows at 1,800 MPa (261 ksi) vs 1,250 MPa (181 ksi). In exchange, AR400 is the more ductile: elongation 11% versus 8% for 45SCD6, and 45SCD6 is harder (500 HB vs 400 HB). AR400 conducts heat better (42 W/m·K vs 36 W/m·K). On the shop floor, AR400 welds better (good vs not recommended) and 45SCD6 sits in a lower cost tier (standard, $$) than AR400 (premium, $$$).

45SCD6Choose it when strength drives the design, or when cost is the deciding factor.

AR400Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

45SCD6 vs AR400: properties

45SCD6AR400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
205 GPa29.7 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

1,800 MPa261 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

1,600 MPa232 ksi
1,050 MPa152 ksi

Elongation at Break

8%
11%

Reduction in Area

30%
40%

Compressive Strength

1,650 MPa239 ksi
1,100 MPa160 ksi

Shear Strength

1,080 MPa157 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

750 MPa109 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

40 MPa·√m36.4 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

500 HB
400 HB

Hardness, Rockwell C

51 HRC
43 HRC

Hardness, Vickers

545 HV
420 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 250°C482 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5 % IACS
8 % IACS

Electrical Resistivity

3.4×10⁻⁷ Ω·m13.4 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

22%
20%

Weldability

12 / 100
55 / 100

Formability (cold)

10 / 100
25 / 100

Brazeability / Solderability

30 / 100
20 / 100

Polishability

60 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
28 MJ/kg12,038 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

30%
25%

Same in both: Embodied Water 45 L/kg5.4 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

231 kN·m/kg
159 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

6,214 kJ/m³
2,689 kJ/m³

Thermal Diffusivity

9.8 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

26
21

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR40045SCD6

Manufacturing and finishing

Capability45SCD6AR400
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

45SCD6 vs AR400 — frequently asked

Is 45SCD6 stronger than AR400?

Yes. 45SCD6 has a typical yield strength of 1,600 MPa (232 ksi) against 1,050 MPa (152 ksi) for AR400 — about 52% more. Tensile strength is 1,800 MPa (261 ksi) vs 1,250 MPa (181 ksi).

Which is cheaper, 45SCD6 or AR400?

45SCD6 is the lower-cost material: it sits in the standard tier ($$) while AR400 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 45SCD6 or AR400?

AR400. Its weldability rates good (55/100) against not recommended (12/100) for 45SCD6.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 45SCD6 and AR400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.