Steel 4340 vs HSLA
Steel · grade comparison
Steel 4340 and HSLA are both steel grades, both high strength steel. 4340 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 345 MPa (50 ksi) for HSLA, about 80% more; tensile strength follows at 950 MPa (138 ksi) vs 490 MPa (71.1 ksi). In exchange, HSLA is the more ductile: elongation 21% versus 18% for 4340, and 4340 is harder (285 HB vs 150 HB). HSLA conducts electricity better (9 % IACS vs 7 % IACS). On the shop floor, HSLA machines more easily (good vs fair), HSLA welds better (very good vs poor), and HSLA sits in a lower cost tier (standard, $$) than 4340 (premium, $$$).
4340Choose it when strength drives the design.
HSLAChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
4340 vs HSLA: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Same in both: Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 4340 | HSLA |
|---|---|---|
| Default condition | HR | HR |
| Relative cost | $$$ Premium | $$ Standard |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
4340 vs HSLA — frequently asked
Is 4340 stronger than HSLA?
Yes. 4340 has a typical yield strength of 620 MPa (89.9 ksi) against 345 MPa (50 ksi) for HSLA — about 80% more. Tensile strength is 950 MPa (138 ksi) vs 490 MPa (71.1 ksi).
Which is cheaper, 4340 or HSLA?
HSLA is the lower-cost material: it sits in the standard tier ($$) while 4340 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 4340 or HSLA?
HSLA. Its machinability rates good (58/100) against fair (48/100) for 4340; for welding the order is HSLA first (very good, 80/100) then 4340 (poor, 33/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4340 and HSLA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.