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Steel 4340 vs FB780

Steel · grade comparison

Steel 4340 and FB780 are both steel grades, both high strength steel. FB780 is the stronger of the two: yield strength 660 MPa (95.7 ksi) against 620 MPa (89.9 ksi) for 4340, about 6% more. In exchange, 4340 is the more ductile: elongation 18% versus 13% for FB780, and 4340 is harder (285 HB vs 245 HB). 4340 runs hotter in service (400°C vs 350°C continuous) and FB780 conducts electricity better (8.2 % IACS vs 7 % IACS). On the shop floor, FB780 welds better (very good vs poor) and FB780 sits in a lower cost tier (standard, $$) than 4340 (premium, $$$).

4340Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

FB780Choose it when strength drives the design, or when it will be welded.

4340 vs FB780: properties

4340FB780

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Tensile Strength (Ultimate)

950 MPa138 ksi
820 MPa119 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
660 MPa95.7 ksi

Elongation at Break

18%
13%

Compressive Strength

640 MPa92.8 ksi
—

Shear Strength

580 MPa84.1 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

285 HB
245 HB

Hardness, Rockwell B

100 HRB
99 HRB

Hardness, Rockwell C

29 HRC
—

Hardness, Vickers

300 HV
258 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 45%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,495°C2,723 °F

Liquidus Temperature

1,454°C2,649 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44.5 W/m·K25.7 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
8.2 % IACS

Electrical Resistivity

2.48×10⁻⁷ Ω·m9.76 µΩ·in
2.1×10⁻⁷ Ω·m8.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.65 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
42 / 100

Weldability

33 / 100
78 / 100

Formability (cold)

35 / 100
55 / 100

Castability

45 / 100
—

Brazeability / Solderability

55 / 100
50 / 100

Polishability

70 / 100
45 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 50%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
27 MJ/kg11,608 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
40 L/kg4.8 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
104 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

938 kJ/m³
1,037 kJ/m³

Thermal Diffusivity

11.9 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

17
13

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4340FB780

Manufacturing and finishing

Capability4340FB780
CNC machiningYes—
Default conditionHRHR
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

4340 vs FB780 — frequently asked

Is FB780 stronger than 4340?

Yes. FB780 has a typical yield strength of 660 MPa (95.7 ksi) against 620 MPa (89.9 ksi) for 4340 — about 6% more. Tensile strength is 820 MPa (119 ksi) vs 950 MPa (138 ksi).

Which is cheaper, 4340 or FB780?

FB780 is the lower-cost material: it sits in the standard tier ($$) while 4340 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4340 or FB780?

4340, by a small margin. Both rate fair for machinability — 48/100 against 42/100 for FB780; for welding the order is FB780 first (very good, 78/100) then 4340 (poor, 33/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4340 and FB780 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.