FabDigitFabDigit

Steel 4340 vs FB590

Steel · grade comparison

Steel 4340 and FB590 are both steel grades, both high strength steel. 4340 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 500 MPa (72.5 ksi) for FB590, about 24% more; tensile strength follows at 950 MPa (138 ksi) vs 630 MPa (91.4 ksi). In exchange, FB590 is the more ductile: elongation 21% versus 18% for 4340, and 4340 is harder (285 HB vs 190 HB). 4340 runs hotter in service (400°C vs 300°C continuous) and FB590 conducts electricity better (9 % IACS vs 7 % IACS). On the shop floor, FB590 welds better (excellent vs poor) and FB590 sits in a lower cost tier (standard, $$) than 4340 (premium, $$$).

4340Choose it when strength drives the design, or when the part sees heat.

FB590Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

4340 vs FB590: properties

4340FB590

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

950 MPa138 ksi
630 MPa91.4 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
500 MPa72.5 ksi

Elongation at Break

18%
21%

Reduction in Area

45%
60%

Compressive Strength

640 MPa92.8 ksi
500 MPa72.5 ksi

Shear Strength

580 MPa84.1 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

285 HB
190 HB

Hardness, Rockwell B

100 HRB
91 HRB

Hardness, Rockwell C

29 HRC
—

Hardness, Vickers

300 HV
200 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,416°C2,581 °F
1,480°C2,696 °F

Liquidus Temperature

1,454°C2,649 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44.5 W/m·K25.7 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
300°C572 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
9 % IACS

Electrical Resistivity

2.48×10⁻⁷ Ω·m9.76 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
52 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
58%

Weldability

33 / 100
85 / 100

Formability (cold)

35 / 100
62 / 100

Castability

45 / 100
0 / 100

Brazeability / Solderability

55 / 100
60 / 100

Polishability

70 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

30%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
80 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

938 kJ/m³
595 kJ/m³

Thermal Diffusivity

11.9 mm²/s
12.2 mm²/s

Thermal Shock Resistance Index

17
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4340FB590

Manufacturing and finishing

Capability4340FB590
CNC machiningYes—
Default conditionHRHR
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

4340 vs FB590 — frequently asked

Is 4340 stronger than FB590?

Yes. 4340 has a typical yield strength of 620 MPa (89.9 ksi) against 500 MPa (72.5 ksi) for FB590 — about 24% more. Tensile strength is 950 MPa (138 ksi) vs 630 MPa (91.4 ksi).

Which is cheaper, 4340 or FB590?

FB590 is the lower-cost material: it sits in the standard tier ($$) while 4340 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 4340 or FB590?

FB590. Its weldability rates excellent (85/100) against poor (33/100) for 4340.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4340 and FB590 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.