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Steel 42CrMo4 vs SCr435

Steel · grade comparison

Steel 42CrMo4 and SCr435 are both steel grades. SCr435 is the stronger of the two: yield strength 830 MPa (120 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 51% more; tensile strength follows at 980 MPa (142 ksi) vs 850 MPa (123 ksi). SCr435 is the more ductile: elongation 17% versus 14% for 42CrMo4, and SCr435 is harder (293 HB vs 245 HB). On the shop floor, SCr435 sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).

SCr435Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

42CrMo4 vs SCr435: properties

42CrMo4SCr435

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Tensile Strength (Ultimate)

850 MPa123 ksi
980 MPa142 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
830 MPa120 ksi

Elongation at Break

14%
17%

Reduction in Area

40%
55%

Compressive Strength

560 MPa81.2 ksi
840 MPa122 ksi

Shear Strength

510 MPa74 ksi
590 MPa85.6 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
450 MPa65.3 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

245 HB
293 HB

Hardness, Rockwell C

23 HRC
31 HRC

Hardness, Vickers

258 HV
305 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fracture Toughness (K_IC) 75 MPa·√m68.3 ksi·√in

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,495°C2,723 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Same in both: Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.61 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

35 / 100
40 / 100

Brazeability / Solderability

50 / 100
60 / 100

Polishability

70 / 100
65 / 100

Same in both: Machinability 50 / 100 · Machinability Rating (AISI 1212 = 100 %) 55% · Formability (cold) 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.1 kg CO₂/kg

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
125 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

720 kJ/m³
1,672 kJ/m³

Thermal Diffusivity

11.5 mm²/s
11.9 mm²/s

Thermal Shock Resistance Index

14
17

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo4SCr435

Manufacturing and finishing

Capability42CrMo4SCr435
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

42CrMo4 vs SCr435 — frequently asked

Is SCr435 stronger than 42CrMo4?

Yes. SCr435 has a typical yield strength of 830 MPa (120 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 51% more. Tensile strength is 980 MPa (142 ksi) vs 850 MPa (123 ksi).

Which is cheaper, 42CrMo4 or SCr435?

SCr435 is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 42CrMo4 or SCr435?

SCr435. Its weldability rates fair (40/100) against fair (35/100) for 42CrMo4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 42CrMo4 and SCr435 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.