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Steel 42CrMo4 vs FDSiCrV

Steel · grade comparison

Steel 42CrMo4 and FDSiCrV are both steel grades. FDSiCrV is the stronger of the two: yield strength 1,720 MPa (249 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 3.1 times as much; tensile strength follows at 1,930 MPa (280 ksi) vs 850 MPa (123 ksi). In exchange, 42CrMo4 is the more ductile: elongation 14% versus 6% for FDSiCrV, and FDSiCrV is harder (540 HB vs 245 HB). 42CrMo4 runs hotter in service (400°C vs 250°C continuous) and 42CrMo4 conducts heat better (42.6 W/m·K vs 30 W/m·K). On the shop floor, 42CrMo4 machines more easily (fair vs poor) and 42CrMo4 welds better (fair vs not recommended).

42CrMo4Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

FDSiCrVChoose it when strength drives the design.

42CrMo4 vs FDSiCrV: properties

42CrMo4FDSiCrV

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
200 GPa29 Msi

Shear Modulus

80 GPa11.6 Msi
79.5 GPa11.5 Msi

Tensile Strength (Ultimate)

850 MPa123 ksi
1,930 MPa280 ksi

Yield Strength (0.2% offset)

550 MPa79.8 ksi
1,720 MPa249 ksi

Elongation at Break

14%
6%

Compressive Strength

560 MPa81.2 ksi
1,800 MPa261 ksi

Shear Strength

510 MPa74 ksi
1,160 MPa168 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
700 MPa102 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
35 MPa·√m31.9 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
10 J7.4 ft·lbf

Hardness, Brinell

245 HB
540 HB

Hardness, Rockwell C

23 HRC
53 HRC

Hardness, Vickers

258 HV
570 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 40%

Physical

Density and transition temperatures.

Liquidus Temperature

1,495°C2,723 °F
1,480°C2,696 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42.6 W/m·K24.6 BTU/hr·ft·°F
30 W/m·K17.3 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
250°C482 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
6.9 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
20%

Weldability

35 / 100
12 / 100

Formability (cold)

35 / 100
25 / 100

Brazeability / Solderability

50 / 100
—

Polishability

70 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
246 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

720 kJ/m³
7,396 kJ/m³

Thermal Diffusivity

11.5 mm²/s
8.1 mm²/s

Thermal Shock Resistance Index

14
23

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo4FDSiCrV

Manufacturing and finishing

Capability42CrMo4FDSiCrV
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

42CrMo4 vs FDSiCrV — frequently asked

Is FDSiCrV stronger than 42CrMo4?

Yes. FDSiCrV has a typical yield strength of 1,720 MPa (249 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 3.1 times as much. Tensile strength is 1,930 MPa (280 ksi) vs 850 MPa (123 ksi).

Which is cheaper, 42CrMo4 or FDSiCrV?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 42CrMo4 or FDSiCrV?

42CrMo4. Its machinability rates fair (50/100) against poor (20/100) for FDSiCrV; for welding the order is 42CrMo4 first (fair, 35/100) then FDSiCrV (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 42CrMo4 and FDSiCrV side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.