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Steel 41NiCrMo7-3-2 vs 42CrMo4

Steel · grade comparison

Steel 41NiCrMo7-3-2 and 42CrMo4 are both steel grades. 41NiCrMo7-3-2 is the stronger of the two: yield strength 850 MPa (123 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 55% more; tensile strength follows at 1,100 MPa (160 ksi) vs 850 MPa (123 ksi). 41NiCrMo7-3-2 is harder — 330 HB against 245 HB for 42CrMo4 — which matters for wear surfaces and threads. On the shop floor, 42CrMo4 forms better (fair vs poor) and 41NiCrMo7-3-2 sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).

41NiCrMo7-3-2Choose it when strength drives the design, or when surface hardness matters.

41NiCrMo7-3-2 vs 42CrMo4: properties

41NiCrMo7-3-242CrMo4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Tensile Strength (Ultimate)

1,100 MPa160 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

850 MPa123 ksi
550 MPa79.8 ksi

Elongation at Break

13%
14%

Reduction in Area

50%
40%

Compressive Strength

860 MPa125 ksi
560 MPa81.2 ksi

Shear Strength

680 MPa98.6 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

520 MPa75.4 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

85 MPa·√m77.4 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

330 HB
245 HB

Hardness, Rockwell C

35 HRC
23 HRC

Hardness, Vickers

350 HV
258 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,490°C2,714 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
42.6 W/m·K24.6 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
473 J/kg·K0.11 BTU/lb·°F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
55%

Weldability

30 / 100
35 / 100

Formability (cold)

22 / 100
35 / 100

Brazeability / Solderability

45 / 100
50 / 100

Same in both: Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

140 kN·m/kg
108 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

1,762 kJ/m³
720 kJ/m³

Thermal Diffusivity

11.3 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

18
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo441NiCrMo7-3-2

Manufacturing and finishing

Capability41NiCrMo7-3-242CrMo4
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

41NiCrMo7-3-2 vs 42CrMo4 — frequently asked

Is 41NiCrMo7-3-2 stronger than 42CrMo4?

Yes. 41NiCrMo7-3-2 has a typical yield strength of 850 MPa (123 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 55% more. Tensile strength is 1,100 MPa (160 ksi) vs 850 MPa (123 ksi).

Which is cheaper, 41NiCrMo7-3-2 or 42CrMo4?

41NiCrMo7-3-2 is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 41NiCrMo7-3-2 or 42CrMo4?

42CrMo4, by a small margin. Both rate fair for machinability — 50/100 against 42/100 for 41NiCrMo7-3-2; for welding the order is 42CrMo4 first (fair, 35/100) then 41NiCrMo7-3-2 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 41NiCrMo7-3-2 and 42CrMo4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.