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Steel 35NCD16 vs AR400

Steel · grade comparison

Steel 35NCD16 and AR400 are both steel grades. 35NCD16 is the stronger of the two: yield strength 1,620 MPa (235 ksi) against 1,050 MPa (152 ksi) for AR400, about 54% more; tensile strength follows at 1,900 MPa (276 ksi) vs 1,250 MPa (181 ksi). 35NCD16 is harder — 530 HB against 400 HB for AR400 — which matters for wear surfaces and threads. AR400 runs hotter in service (250°C vs 200°C continuous) and AR400 conducts heat better (42 W/m·K vs 35 W/m·K). On the shop floor, AR400 welds better (good vs poor), AR400 forms better (poor vs not recommended), and AR400 sits in a lower cost tier (premium, $$$) than 35NCD16 (high, $$$$).

35NCD16Choose it when strength drives the design, or when surface hardness matters.

AR400Choose it when the part sees heat, or when it will be welded.

35NCD16 vs AR400: properties

35NCD16AR400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,900 MPa276 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

1,620 MPa235 ksi
1,050 MPa152 ksi

Reduction in Area

48%
40%

Compressive Strength

1,700 MPa247 ksi
1,100 MPa160 ksi

Shear Strength

1,140 MPa165 ksi
780 MPa113 ksi

Fatigue Strength (Endurance Limit)

820 MPa119 ksi
520 MPa75.4 ksi

Hardness, Brinell

530 HB
400 HB

Hardness, Rockwell C

53 HRC
43 HRC

Hardness, Vickers

560 HV
420 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Elongation at Break 11% · Fracture Toughness (K_IC) 70 MPa·√m63.7 ksi·√in · Charpy V-Notch Impact (RT) 30 J22.1 ft·lbf

Physical

Density and transition temperatures.

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

35 W/m·K20.2 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
250°C482 °F

Min Service Temperature

-55°C-67 °F
-20°C-4 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

5.7 % IACS
8 % IACS

Electrical Resistivity

3×10⁻⁷ Ω·m11.8 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Corrosion Resistance

14 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
20%

Weldability

20 / 100
55 / 100

Formability (cold)

12 / 100
25 / 100

Brazeability / Solderability

40 / 100
20 / 100

Polishability

75 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

36 MJ/kg15,477 BTU/lb
28 MJ/kg12,038 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
2.3 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
45 L/kg5.4 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

242 kN·m/kg
159 kN·m/kg

Modulus of Resilience

6,401 kJ/m³
2,689 kJ/m³

Thermal Diffusivity

9.7 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

27
21

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR40035NCD16

Manufacturing and finishing

Capability35NCD16AR400
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$$$ High$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35NCD16 vs AR400 — frequently asked

Is 35NCD16 stronger than AR400?

Yes. 35NCD16 has a typical yield strength of 1,620 MPa (235 ksi) against 1,050 MPa (152 ksi) for AR400 — about 54% more. Tensile strength is 1,900 MPa (276 ksi) vs 1,250 MPa (181 ksi).

Which is cheaper, 35NCD16 or AR400?

AR400 is the lower-cost material: it sits in the premium tier ($$$) while 35NCD16 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 35NCD16 or AR400?

AR400. Its weldability rates good (55/100) against poor (20/100) for 35NCD16.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35NCD16 and AR400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.