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Steel 35CrMo vs 60Si2Mn

Steel · grade comparison

Steel 35CrMo and 60Si2Mn are both steel grades. Both yield at about 490 MPa — strength does not separate them. 35CrMo is the more ductile: elongation 17% versus 15% for 60Si2Mn, and 60Si2Mn is harder (255 HB vs 200 HB). 35CrMo runs hotter in service (480°C vs 200°C continuous). On the shop floor, 35CrMo machines more easily (good vs fair) and 35CrMo welds better (fair vs poor).

35CrMoChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

35CrMo vs 60Si2Mn: properties

35CrMo60Si2Mn

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
206 GPa29.9 Msi

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Yield Strength (0.2% offset)

490 MPa71.1 ksi
480 MPa69.6 ksi

Elongation at Break

17%
15%

Reduction in Area

45%
35%

Compressive Strength

490 MPa71.1 ksi
—

Shear Strength

480 MPa69.6 ksi
500 MPa72.5 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

200 HB
255 HB

Hardness, Rockwell B

93 HRB
—

Same in both: Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 800 MPa116 ksi · Fatigue Strength (Endurance Limit) 360 MPa52.2 ksi

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.75 g/cm³0.28 lb/in³

Liquidus Temperature

1,500°C2,732 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Specific Heat Capacity

473 J/kg·K0.11 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

480°C896 °F
200°C392 °F

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
—

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
3×10⁻⁷ Ω·m11.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

58%
55%

Weldability

40 / 100
20 / 100

Brazeability / Solderability

55 / 100
35 / 100

Same in both: Formability (cold) 40 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
50 L/kg6 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

102 kN·m/kg
103 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.6 MN·m/kg

Modulus of Resilience

572 kJ/m³
559 kJ/m³

Thermal Diffusivity

11.9 mm²/s
10.8 mm²/s

Thermal Shock Resistance Index

14
13

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale60Si2Mn35CrMo

Manufacturing and finishing

Capability35CrMo60Si2Mn
Default conditionHRAnnealed
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

35CrMo vs 60Si2Mn — frequently asked

What is the difference between 35CrMo and 60Si2Mn?

Steel 35CrMo and 60Si2Mn are both steel grades. Both yield at about 490 MPa — strength does not separate them. 35CrMo is the more ductile: elongation 17% versus 15% for 60Si2Mn, and 60Si2Mn is harder (255 HB vs 200 HB).

Which is cheaper, 35CrMo or 60Si2Mn?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 35CrMo or 60Si2Mn?

35CrMo. Its machinability rates good (55/100) against fair (45/100) for 60Si2Mn; for welding the order is 35CrMo first (fair, 40/100) then 60Si2Mn (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35CrMo and 60Si2Mn side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.