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Steel 35# vs ZG35CrMo

Steel · grade comparison

Steel 35# and ZG35CrMo are both steel grades. ZG35CrMo is the stronger of the two: yield strength 570 MPa (82.7 ksi) against 330 MPa (47.9 ksi) for 35#, about 73% more; tensile strength follows at 760 MPa (110 ksi) vs 560 MPa (81.2 ksi). In exchange, 35# is the more ductile: elongation 22% versus 14% for ZG35CrMo, and ZG35CrMo is harder (240 HB vs 160 HB). ZG35CrMo runs hotter in service (450°C vs 400°C continuous) and 35# conducts heat better (49 W/m·K vs 42 W/m·K). On the shop floor, 35# machines more easily (good vs fair), 35# welds better (good vs fair), and 35# sits in a lower cost tier (budget, $) than ZG35CrMo (standard, $$).

35#Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ZG35CrMoChoose it when strength drives the design, or when the part sees heat.

35# vs ZG35CrMo: properties

35#ZG35CrMo

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
208 GPa30.2 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
570 MPa82.7 ksi

Elongation at Break

22%
14%

Reduction in Area

50%
32%

Shear Strength

400 MPa58 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
330 MPa47.9 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
38 J28 ft·lbf

Hardness, Brinell

160 HB
240 HB

Hardness, Rockwell B

83 HRB
—

Hardness, Vickers

168 HV
252 HV

Compressive Strength

—
580 MPa84.1 ksi

Hardness, Rockwell C

—
23 HRC

Same in both: Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,500°C2,732 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
450°C842 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
—

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
—

Corrosion Resistance

11 / 100
13 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
50%

Weldability

55 / 100
40 / 100

Formability (cold)

45 / 100
10 / 100

Castability

35 / 100
62 / 100

Brazeability / Solderability

65 / 100
45 / 100

Polishability

55 / 100
50 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

25%
75%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
97 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

263 kJ/m³
781 kJ/m³

Thermal Diffusivity

13.1 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

11
12

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#ZG35CrMo

Manufacturing and finishing

Capability35#ZG35CrMo
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs ZG35CrMo — frequently asked

Is ZG35CrMo stronger than 35#?

Yes. ZG35CrMo has a typical yield strength of 570 MPa (82.7 ksi) against 330 MPa (47.9 ksi) for 35# — about 73% more. Tensile strength is 760 MPa (110 ksi) vs 560 MPa (81.2 ksi).

Which is cheaper, 35# or ZG35CrMo?

35# is the lower-cost material: it sits in the budget tier ($) while ZG35CrMo is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or ZG35CrMo?

35#. Its machinability rates good (60/100) against fair (45/100) for ZG35CrMo; for welding the order is 35# first (good, 55/100) then ZG35CrMo (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and ZG35CrMo side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.