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Steel 35# vs WC5

Steel · grade comparison

Steel 35# and WC5 are both steel grades. Both yield at about 330 MPa — strength does not separate them. WC5 is harder — 170 HB against 160 HB for 35# — which matters for wear surfaces and threads. WC5 runs hotter in service (540°C vs 400°C continuous) and 35# conducts heat better (49 W/m·K vs 42 W/m·K). On the shop floor, 35# forms better (fair vs poor) and 35# sits in a lower cost tier (budget, $) than WC5 (premium, $$$).

35#Choose it when cost is the deciding factor.

WC5Choose it when surface hardness matters, or when the part sees heat.

35# vs WC5: properties

35#WC5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
202 GPa29.3 Msi

Shear Modulus

80 GPa11.6 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
550 MPa79.8 ksi

Elongation at Break

22%
24%

Reduction in Area

50%
45%

Shear Strength

400 MPa58 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
235 MPa34.1 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
105 MPa·√m95.6 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

160 HB
170 HB

Hardness, Rockwell B

83 HRB
88 HRB

Hardness, Vickers

168 HV
178 HV

Compressive Strength

—
330 MPa47.9 ksi

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Yield Strength (0.2% offset) 330 MPa47.9 ksi

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.83 g/cm³0.28 lb/in³

Liquidus Temperature

1,500°C2,732 °F
1,505°C2,741 °F

Same in both: Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
540°C1,004 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
7.8 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.61 V

Corrosion Resistance

11 / 100
13 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
58%

Weldability

55 / 100
60 / 100

Formability (cold)

45 / 100
15 / 100

Castability

35 / 100
70 / 100

Brazeability / Solderability

65 / 100
45 / 100

Polishability

55 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

25%
80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
70 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

263 kJ/m³
270 kJ/m³

Thermal Diffusivity

13.1 mm²/s
11.4 mm²/s

Thermal Shock Resistance Index

11
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#WC5

Manufacturing and finishing

Capability35#WC5
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs WC5 — frequently asked

What is the difference between 35# and WC5?

Steel 35# and WC5 are both steel grades. Both yield at about 330 MPa — strength does not separate them. WC5 is harder — 170 HB against 160 HB for 35# — which matters for wear surfaces and threads.

Which is cheaper, 35# or WC5?

35# is the lower-cost material: it sits in the budget tier ($) while WC5 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or WC5?

35#, by a small margin. Both rate good for machinability — 60/100 against 55/100 for WC5; for welding the order is WC5 first (good, 60/100) then 35# (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and WC5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.