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Steel 35# vs G35CrNiMo6-6

Steel · grade comparison

Steel 35# and G35CrNiMo6-6 are both steel grades. G35CrNiMo6-6 is the stronger of the two: yield strength 740 MPa (107 ksi) against 330 MPa (47.9 ksi) for 35#, about 124% more; tensile strength follows at 900 MPa (131 ksi) vs 560 MPa (81.2 ksi). In exchange, 35# is the more ductile: elongation 22% versus 12% for G35CrNiMo6-6, and G35CrNiMo6-6 is harder (285 HB vs 160 HB). 35# runs hotter in service (400°C vs 350°C continuous) and 35# conducts heat better (49 W/m·K vs 37 W/m·K). On the shop floor, 35# machines more easily (good vs fair), 35# welds better (good vs poor), and 35# sits in a lower cost tier (budget, $) than G35CrNiMo6-6 (standard, $$).

35#Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

G35CrNiMo6-6Choose it when strength drives the design.

35# vs G35CrNiMo6-6: properties

35#G35CrNiMo6-6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

560 MPa81.2 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
740 MPa107 ksi

Elongation at Break

22%
12%

Reduction in Area

50%
35%

Shear Strength

400 MPa58 ksi
550 MPa79.8 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
32 J23.6 ft·lbf

Hardness, Brinell

160 HB
285 HB

Hardness, Rockwell B

83 HRB
—

Hardness, Vickers

168 HV
300 HV

Compressive Strength

—
740 MPa107 ksi

Hardness, Rockwell C

—
30 HRC

Same in both: Elastic (Young's) Modulus 207 GPa30 Msi · Shear Modulus 80 GPa11.6 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.83 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,500°C2,732 °F
1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
37 W/m·K21.4 BTU/hr·ft·°F

Specific Heat Capacity

477 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.6 µm/m·K6.4 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
7.5 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.6 V

Corrosion Resistance

11 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
40%

Weldability

55 / 100
28 / 100

Formability (cold)

45 / 100
8 / 100

Castability

35 / 100
58 / 100

Brazeability / Solderability

65 / 100
40 / 100

Polishability

55 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
28 MJ/kg12,038 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

25%
75%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

71 kN·m/kg
115 kN·m/kg

Modulus of Resilience

263 kJ/m³
1,323 kJ/m³

Thermal Diffusivity

13.1 mm²/s
10.2 mm²/s

Thermal Shock Resistance Index

11
13

Same in both: Specific Stiffness (E / density) 26.4 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale35#G35CrNiMo6-6

Manufacturing and finishing

Capability35#G35CrNiMo6-6
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

35# vs G35CrNiMo6-6 — frequently asked

Is G35CrNiMo6-6 stronger than 35#?

Yes. G35CrNiMo6-6 has a typical yield strength of 740 MPa (107 ksi) against 330 MPa (47.9 ksi) for 35# — about 124% more. Tensile strength is 900 MPa (131 ksi) vs 560 MPa (81.2 ksi).

Which is cheaper, 35# or G35CrNiMo6-6?

35# is the lower-cost material: it sits in the budget tier ($) while G35CrNiMo6-6 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 35# or G35CrNiMo6-6?

35#. Its machinability rates good (60/100) against fair (35/100) for G35CrNiMo6-6; for welding the order is 35# first (good, 55/100) then G35CrNiMo6-6 (poor, 28/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 35# and G35CrNiMo6-6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.