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Steel 34Cr4 vs 42CrMo4

Steel · grade comparison

Steel 34Cr4 and 42CrMo4 are both steel grades. 34Cr4 is the stronger of the two: yield strength 640 MPa (92.8 ksi) against 550 MPa (79.8 ksi) for 42CrMo4, about 16% more. 34Cr4 is the more ductile: elongation 16% versus 14% for 42CrMo4, and 34Cr4 is harder (265 HB vs 245 HB). 42CrMo4 runs hotter in service (400°C vs 300°C continuous). On the shop floor, 34Cr4 sits in a lower cost tier (budget, $) than 42CrMo4 (standard, $$).

34Cr4Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

42CrMo4Choose it when the part sees heat.

34Cr4 vs 42CrMo4: properties

34Cr442CrMo4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

880 MPa128 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

640 MPa92.8 ksi
550 MPa79.8 ksi

Elongation at Break

16%
14%

Reduction in Area

55%
40%

Compressive Strength

640 MPa92.8 ksi
560 MPa81.2 ksi

Shear Strength

530 MPa76.9 ksi
510 MPa74 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

265 HB
245 HB

Hardness, Rockwell C

27 HRC
23 HRC

Hardness, Vickers

278 HV
258 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,495°C2,723 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
42.6 W/m·K24.6 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
473 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

300°C572 °F
400°C752 °F

Min Service Temperature

-20°C-4 °F
-40°C-40 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

52 / 100
50 / 100

Weldability

38 / 100
35 / 100

Formability (cold)

25 / 100
35 / 100

Brazeability / Solderability

55 / 100
50 / 100

Polishability

60 / 100
70 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 55%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

25 MJ/kg10,748 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

55 L/kg6.6 gal/lb
60 L/kg7.2 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

112 kN·m/kg
108 kN·m/kg

Modulus of Resilience

975 kJ/m³
720 kJ/m³

Thermal Diffusivity

12.2 mm²/s
11.5 mm²/s

Thermal Shock Resistance Index

15
14

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale42CrMo434Cr4

Manufacturing and finishing

Capability34Cr442CrMo4
CNC machining—Yes
Sheet metal—Yes
Default condition—HR
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

34Cr4 vs 42CrMo4 — frequently asked

Is 34Cr4 stronger than 42CrMo4?

Yes. 34Cr4 has a typical yield strength of 640 MPa (92.8 ksi) against 550 MPa (79.8 ksi) for 42CrMo4 — about 16% more. Tensile strength is 880 MPa (128 ksi) vs 850 MPa (123 ksi).

Which is cheaper, 34Cr4 or 42CrMo4?

34Cr4 is the lower-cost material: it sits in the budget tier ($) while 42CrMo4 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose 34Cr4 over 42CrMo4?

Pick 34Cr4 when strength drives the design, or when the part is bent, formed or impact-loaded. Pick 42CrMo4 when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 34Cr4 and 42CrMo4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.